• Title/Summary/Keyword: Aircraft Load

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Evaluation of Structural Integrity of Aircraft External Fuel Tank for Separation Loads (분리하중에 대한 항공기용 외부연료탱크 구조 건전성 평가)

  • Hyun-gi Kim;Sungchan Kim;Min-su Park;Su-hong An
    • Journal of Aerospace System Engineering
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    • v.18 no.1
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    • pp.64-71
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    • 2024
  • The external fuel tank of an aircraft is a main component that can increase the cruising range of the aircraft. It must be able to be stably separated from the pylon in an emergency situation. At this time, a separation load is applied to the fin and the pivot of the external fuel tank. To stably separate the external fuel tank, the structural soundness of the fin and the pivot must be confirmed. In this study, structural tests were conducted to verify the structural integrity of the external fuel tank pin and pivot when the external fuel tank was separated from the aircraft. Results are then presented. In this paper, a test configuration diagram consisting of the hydraulic and load control equipment, data acquisition system, and pneumatic supply unit used in the structural test was explained. Test installation and test load application plan for each test condition were provided. As results of the structural test, it was found that test load and internal pressure of the test specimen were properly controlled within the allowable range in each test. It was confirmed that serious structural defects in the test specimen did not occur under required load conditions. In conclusion, through structural test for design limit load and design ultimate load, it was proven that the fin and pivot of the external fuel tank for aircraft covered in this study had sufficient structural strength.

Analysis of Containment Building Subjected to a Large Aircraft Impact using a Hydrocode (Hydrocode를 이용한 격납구조의 대형 민항기 충돌해석)

  • Shin, Sang Shup;Park, Taehyo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.31 no.5A
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    • pp.369-378
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    • 2011
  • In this paper, the response analysis of RC(Reinforced Concrete), SC(Steel-Plate Concrete) containment buildings subjected to a large aircraft impact is performed using Autodyn-3D as Hydrocode. Until now, the impact load in the analysis of aircraft impacts has been applied to target structures at the local area by using the impact load-time history function of Riera. However in this paper, the results of aircraft crash are analyzed by using an aircraft model similar to Boeing 767 and verified by comparing the generated history of the aircraft crash against the rigid target with another history by using the Riera's function. To estimate the resistivity of the impact, the response and safety of SC containment buildings, this study is performed by comparing the four cases of plane concrete, reinforced concrete, bonded containment liner plate at reinforced concrete, and SC structure. Thus, the different behaviors between SC and RC structures when they are subjected to the extreme impact load could be anticipated. Consequently, the improved safety is expected by replacing RC structure with SC structure for nuclear power plants.

AFP mandrel development for composite aircraft fuselage skin

  • Kumar, Deepak;Ko, Myung-Gyun;Roy, Rene;Kweon, Jin-Hwe;Choi, Jin-Ho;Jeong, Soon-Kwan;Jeon, Jin-Woo;Han, Jun-Su
    • International Journal of Aeronautical and Space Sciences
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    • v.15 no.1
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    • pp.32-43
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    • 2014
  • Automatic fiber placement (AFP) has become a popular processing technique for composites in the aerospace industry, due to its ability to place prepregs or tapes precisely in the exact position when complex parts are being manufactured. This paper presents the design, analysis, and manufacture of an AFP mandrel for composite aircraft fuselage skin fabrication. According to the design requirements, an AFP mandrel was developed and a numerical study was performed through the finite element method. Linear static load analyses were performed considering the mandrel structure self-weight and a 2940 N load from the AFP machine head. Modal analysis was also performed to determine the mandrel's natural frequencies. These analyses confirmed that the proposed mandrel meets the design requirements. A prototype mandrel was then manufactured and used to fabricate a composite fuselage skin. Material load tests were conducted on the AFP fuselage skin curved laminates, equivalent flat AFP, and hand layup laminates. The flat AFP and hand layup laminates showed almost identical strength results in tension and compression. Compared to hand layup, the flat AFP laminate modulus was 5.2% higher in tension and 12.6% lower in compression. The AFP curved laminates had an ultimate compressive strength of 1.6% to 8.7% higher than flat laminates. The FEM simulation predicted strengths were 4% higher in tension and 11% higher in compression than the flat laminate test results.

Digital Redesign of Gust Load Alleviation System using Control Surface

  • Tak, Hyo-Sung;Ha, Cheol-Keun;Lee, Sang-Wook;Kim, Tae-Uk;Hwang, In-Hee
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.675-679
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    • 2005
  • This paper deals with the problem of gust load alleviation in active control for the case that aeroelasticity takes place due to interaction between wing structure and aerodynamics on wing when aircraft meets gust during flight. Aeroservoelasticity model includes wing structure modeled in FEM, unsteady aerodynamics in minimum state approximate method, and models of actuator and sensors in state space. Based on this augmented model, digitally redesigned gust load alleviation system is designed in sampled-data control technique. From numerical simulation, this digital control system is effective to gust load on aircraft wing, which is shown in transient responses and PSD analysis to random gust inputs.

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Certification of Structure Damage from Direct Lightning (항공기 집접낙뢰에 대한 동체 구조손상 인증)

  • Lee, Haesun
    • Journal of Aerospace System Engineering
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    • v.6 no.3
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    • pp.13-18
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    • 2012
  • Every 3000 hour an aircraft is stricken by a lightning. Also the lightning damage to the aircraft during flight are continually occurred due to extreme weather phenomena such as global warming. Under the airworthiness standards, the aircraft must be designed to protect lightning. To show compliance for lightning, the test should be conducted by the actual lightning current and voltage waveform for the actual aircraft or parts. After test, structure damage is detected via visual inspection or NDI. Structure substantiation for damage is to show retaining limit or near limit load capability. This is conducted by test or analysis based on test. Thus, the aircraft should retain structural strength to land safely, even though the damage of aircraft fuselage from Lightning strike are occurred.

Crack growth life model for fatigue susceptible structural components in aging aircraft

  • Chou, Karen C.;Cox, Glenn C.;Lockwood, Allison M.
    • Structural Engineering and Mechanics
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    • v.17 no.1
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    • pp.29-50
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    • 2004
  • A total life model was developed to assess the service life of aging aircraft. The primary focus of this paper is the development of crack growth life projection using the response surface method. Crack growth life projection is a necessary component of the total life model. The study showed that the number of load cycles N needed for a crack to propagate to a specified size can be linearly related to the geometric parameter, material, and stress level of the component considered when all the variables are transformed to logarithmic values. By the Central Limit theorem, the ln N was approximated by Gaussian distribution. This Gaussian model compared well with the histograms of the number of load cycles generated from simulated crack growth curves. The outcome of this study will aid engineers in designing their crack growth experiments to develop the stochastic crack growth models for service life assessments.

A Case Study on the Fracture of Steering Apparatus for Aircraft (항공기 조향장치 파손원인 사례연구)

  • Park, Sung-Ji
    • Journal of the Korean Society of Safety
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    • v.28 no.3
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    • pp.29-32
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    • 2013
  • An aircraft made an emergency landing through the loss of capability controlling steering. A torsion link which is a part of steering apparatus has been adrift from the steering system and the bolt connected to the steering link has fractured. At the same time, the FLIR(Forward Looking Infrared Radar) mounted in front of the steering link has been also damaged. In the early of this investigation, we considered the failure of the FLIR had occurred first, that FLIR hit the steering link and finally the bolt fractured. The fractured section of the bolt has shown a beach mark and a dimple mark as well. The outside of the bolt has shown a large deformation by a heavy load. As a result, we have found out what the cause of the heavy load and the fractures for bolt, link and FLIR have occurred in what order.

An Analytical Approach to the Flight Safety of Split Yaw Swaged Rod for a Rotor Craft (회전익기 요 스웨지드 로드 분할에 따른 비행 안전성에 대한 해석적 접근)

  • Lim, Hyun-Gyu;Choi, Jae-hyung;Kim, Dae-Han;Jang, Min-Wook;Yoon, Jae-Huy;Yang, Pil-Joo
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.25 no.3
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    • pp.74-80
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    • 2017
  • As for A rotary wing aircraft, the configuration change about split yaw swaged rod was executed to improve hit treat capability for dealing with a long rod. The purpose of this study was to analyze if or not the quality of the split yaw swaged rod was obtained, and so the flight safety was ensured or not. Buckling analysis, Coupling Thread Strength Analysis, Thermal Stress analysis and Rod Natural Frequency Analysis were executed for structural analysis. The results of the analysis were presented that the split rod had the sufficient margin of safety and so there were no anomalies in the limit load and no failures in the ultimate load. And there were no resonances in result of natural frequency analysis. In conclusion, this study showed that the split yaw swaged rod had structural safety, so flight safety of rotary wing aircraft was secured and there was no problem in aircraft operation. It is certain that the technology of splitting the yaw swage rod will contribute to the operational Safety of the rotary wing aircraft in the future.

A Study on a Radar Absorbing Structure for Aircraft Leading Edge Application

  • Baek, Sang Min;Lee, Won Jun;Joo, Young Sik
    • International Journal of Aeronautical and Space Sciences
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    • v.18 no.2
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    • pp.215-221
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    • 2017
  • An electromagnetic (EM) wave absorber reduces the possibility of radar detection by minimizing the radar cross section (RCS) of structures. In this study, a radar absorbing structure (RAS) was applied to the leading edge of a blended wing body aircraft to reduce RCS in X-band (8.2~12.4GHz) radar. The RAS was composed of a periodic pattern resistive sheet with conductive lossy material and glass-fiber/epoxy composite as a spacer. The applied RAS is a multifunctional composite structure which has both electromagnetic (EM) wave absorbing ability and load-bearing ability. A two dimensional unit absorber was designed first in a flat-plate shape, and then the fabricated leading edge structure incorporating the above RAS was investigated, using simulated and free-space measured reflection loss data from the flat-plate absorber. The leading edge was implemented on the aircraft, and its RCS was measured with respect to various azimuth angles in both polarizations (VV and HH). The RCS reduction effect of the RAS was evaluated in comparison with a leading edge of carbon fabric reinforced plastics (CFRP). The designed leading edge structure was examined through static structural analysis for various aircraft load cases to check structural integrity in terms of margin of safety. The mechanical and structural characteristics of CFRP, RAS and CFRP with RAM structures were also discussed in terms of their weight.

Dynamic assessment of the seismic isolation influence for various aircraft impact loads on the CPR1000 containment

  • Mei, Runyu;Li, Jianbo;Lin, Gao;Zhu, Xiuyun
    • Nuclear Engineering and Technology
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    • v.50 no.8
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    • pp.1387-1401
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    • 2018
  • An aircraft impact (AI) on a nuclear power plant (NPP) is considered to be a beyond-design-basis event that draws considerable attention in the nuclear field. As some NPPs have already adopted the seismic isolation technology, and there are relevant standards to guide the application of this technology in future NPPs, a new challenge is that nuclear power engineers have to determine a reasonable method for performing AI analysis of base-isolated NPPs. Hence, dynamic influences of the seismic isolation on the vibration and structural damage characteristics of the base-isolated CPR1000 containment are studied under various aircraft loads. Unlike the seismic case, the impact energy of AI is directly impacting on the superstructure. Under the coupled influence of the seismic isolation and the various AI load, the flexible isolation layer weakens the constraint function of the foundation on the superstructure, the results show that the seismic isolation bearings will produce a large horizontal deformation if the AI load is large enough, the acceleration response at the base-mat will also be significantly affected by the different horizontal stiffness of the isolation bearing. These concerns require consideration during the design of the seismic isolation system.