• Tribology and Lubricants
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• 제35권1호
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• pp.44-51
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• 2019

The paper presents the rotordynamic performance measurements and model predictions of a fuel cell electric vehicle (FCEV) air compressor supported on gas foil bearings (GFBs). The rotor has an impeller on one end and a thrust runner on the other end. The front (impeller side) and rear (thrust side) gas foil journal bearings (GFJBs) are located between the impeller and thrust runner to support the radial loads, and a pair of gas foil thrust bearings are located on both sides of the thrust runner to support the axial loads. The test GFJBs have a partial arc shim foil installed between the top foil and bump strip layers to enhance hydrodynamic pressure generation. During the rotordynamic performance tests, two sets of orthogonally installed eddy-current displacement sensors measure the rotor radial motions at the rotor impeller and thrust ends. A series of speed-up and coast-down tests to 100k rpm demonstrates the dominant synchronous (1X) rotor responses to imbalance masses without noticeable subsynchronous motions, which indicates a rotordynamically stable rotor-GFB system. Finite element analysis of the rotor determines the rotor free-free (bending) natural modes and frequencies well beyond the maximum rotating frequency. The predicted damped natural frequencies and damping ratios of the rotor-GFB system reveal rotordynamic stability over the speeds of interest. The imbalance response predictions show that the predicted critical speeds and rotor amplitudes strongly agree with the test measurements, thus validating the developed rotordynamic model.

• 한국산학기술학회논문지
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• 제21권12호
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• pp.192-199
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• 2020

본 연구는 요구되는 전압효율이 83% 이상인 풍량 10,000 ㎥/min급의 장수명 송풍기를 개발하기 위하여 송풍기 침식 현상을 조사하고, 수치해석을 통하여 송풍기 성능과 송풍기 침식을 예측하였다. 송풍기 해석에 주로 많이 사용되는 검증된 상용코드인 ANSYS CFX 13.0을 사용하여 수치해석을 수행하였다. 수치해석에 사용된 조건은 풍량 16,200 ㎥/min, 회전수 893 rpm, 온도 330 ℃이다. 분진의 비중은 3.15이고, 입도는 90㎛~212㎛이며, 양은 265kg/min으로 하였다. 송풍기로 유입되는 분진으로 인한 송풍기의 침식현상을 정확히 해석하기 위하여 수직복원계수의 변화에 따른 침식 현상을 실제 침식현상과 비교하였다. Finne 모델을 적용하여 수치해석을 수행한 결과 평형복원계수는 1, 수직복원계수는 0.1인 경우가 실제 침식현상과 유사하게 나타났다. Duct deflector가 침식에 관하여 미치는 영향을 살펴보기 위하여 Duct deflector가 있는 모델과 없는 모델을 비교하여 침식해석을 수행하였다. 수치해석의 결과, Duct deflector를 설치한 경우 Impeller에서 평균 167% 감소하고, Boss에서는 평균 133% 증가하는 경향으로 나타났다. Dust deflector의 길이에 따라 총 5가지 모델을 생성하고, 이에 대하여 침식 수치해석을 수행하였으며, 길이가 가장 긴 Case 5가 침식성능이 가장 우수한 것으로 나타났다. Case 5의 송풍기 성능은 회전수 880 rpm, 풍량 16,200 ㎥/min일 경우, 전압 691.7 mmAq와 전압효율 83.3%로 나타났다.

• 한국전산유체공학회:학술대회논문집
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• 한국전산유체공학회 2007년도 추계 학술대회논문집
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• pp.82-87
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• 2007

A cleaner has trouble with too much noise and power consumption. To solve these problems, the investigation for motors, which are the main component of vacuum cleaner, is required. However, it is difficult to analyze the flow by the experimental means because of the high speed of the fan rotation ranging from 30,000 rpm to 50,000 rpm. Moreover it takes much time to perform the numerical simulation for the flow. In this research, it is aimed to analyse the flow through the centrifugal fan which is believed to be a main noise source, by the computational method. The efficiency of the centrifugal fan is affected by friction loss, shock loss and so on. Those losses depend on factors like the velocity of impeller, blade shape and etc. Accordingly, the influence of the shape of impeller on the flow is investigated in this study. The computational analysis was done by changing impeller shapes. The flow around the centrifugal fan is simulated by applying the moving mesh. To verify the validity of the computation results, the air flow rate and the pressure field to the cleaner is compared with the experimental data. All simulations are performed by using commercial code SC/Tetra. The calculated results show good agreement with the experimental ones qualitatively and it is believed to be promising to use computational simulation in the improvement of the vacuum cleaner performance.

• 대한설비공학회:학술대회논문집
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• 대한설비공학회 2008년도 하계학술발표대회 논문집
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• pp.1309-1314
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• 2008

I.G.G is abbreviation for Inert Gas Generator, High temperature in Cargo Tank it desulfurize, exhausted and froze the gas that combined brimstone element and soot, then supply Inert gas by blower, and mack tank inside incombustible range this is equipment that nip in the bud the explosion. The blower for suppling inactivated gas has big impeller with heavy weight to achieve the high pressure, it causes a delay for first operation time and too much load is delivered to motor, total destruction by fire of motor is happening frequently. On this research, we will reduce the size & weight of impeller and install it with several stage, it makes an effect for reducing the first operation time. We also intend to contribute to efficient IGG blower design by research a flowing & pressure specialty from the diameter of impeller, number of blade, and size of casing.

• 한국전산유체공학회:학술대회논문집
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• 한국전산유체공학회 2008년도 12th Asian Congress of Fluid Mechanics
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• pp.31.5-32
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• 2008

• 한국전산유체공학회:학술대회논문집
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• 한국전산유체공학회 2003년도 The Fifth Asian Computational Fluid Dynamics Conference
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• pp.257-257
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• 2003

• 설비공학논문집
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• 제14권12호
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• pp.1031-1038
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• 2002

The effects of casing shape on the performance and interaction between the impeller and casing in a small-size turbo-compressor are investigated. Numerical analysis is conducted for the compressor with circular and single volute casings from inlet to discharge nozzle. In order to predict the flow pattern inside the entire impeller, vaneless diffuer and casing, calculations with multiple frames of reference method between the rotating and stationery parts of the domain are carried out. For compressible turbulent flow fields, the continuity and three-dimensional time-averaged Wavier-Stokes equations are employed. To evaluate the performance of two types of casings, the static pressure and loss coefficients are obtained with various flow rates. Also, static pressure distributions around casings are studied for different casing shapes, which are very important to predict the distribution of radial load. To prove the accuracy of numerical results, measurements of static pressure around casing and pressure difference between the inlet and outlet of the compressor are peformed for the circular casing. Comparisons of these results between the experimental and numerical analyses are conducted, and reasonable agreement is obtained.

• 설비공학논문집
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• 제22권3호
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• pp.139-148
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• 2010

A centrifugal compressor for HFC-134a has been newly designed and developed. Flow analysis using commercial programs was used to evaluate performance and internal flow of the impeller, inlet guide vane and diffuser etc. The purpose of this study is to establish the design theory necessary to the development of HFC-134a centrifugal compressors and to supply basic data related to design by reviewing design values and experimental values through the performance test. The compressor for HFC-134a was also investigated experimentally to check compression performance. The calculated data coincide the test results of compressor. The data obtained in the present study are useful for design of HFC-134a centrifugal compressors.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 춘계학술대회
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• pp.2076-2082
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• 2003

A cross-flow fan is widely used on many industrial fields: mining industry, automobile and home appliances, etc. The design point of the cross-flow fan is generally based on the region within low static pressure and high flow rate. It relatively makes high dynamic pressure at low speed because a working fluid passes through an impeller blade twice. However, it has low static pressure efficiency between 30% and 40% because of relative high impact loss. Recently, in the air-conditioning systems, the operating behaviors at the off-design points are highly regarded to broaden the application area for various air-cooling loads. Especially, at the lower flow rate, there exists a rapid pressure head reduction, a noise increase and an irregular flow field against a rearguider as a scroll of centrifugal fan. Numerical analyses are carried out for investigating the flow characteristics in a cross-flow fan including the impeller, the rearguider and the stabilizer. Especially, various types of rearguiders are estimated by numerical and experimental methods to insure the stable operation in the region of lower flow rate. Numerical domains are discretized by hexahedral cells. Three-dimensional, unsteady governing equations are solved using FVM, PISO algorithm, sliding grid system and standard ${\kappa}-{\varepsilon}$ turbulence model. ASHRAE standard fan tester is also used to estimate the performance of the modeled crossflow fan.

• 한국신재생에너지학회:학술대회논문집
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• 한국신재생에너지학회 2007년도 춘계학술대회
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• pp.561-564
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• 2007

FCEV uses electric energy which generated from the reaction between Hydrogen and Oxygen in fuel cell stack as driving force. As fossil fuels are exhausted, fuel cell is regarded as a potent substitute for next generation energy source, and thus, most of car-makers make every efforts to develop fuel cell electric vehicle (FCEV). In addition, fuel cell is also beneficial in aspect of environment, because only clean water is produced during chemical reaction process instead of harmful exhausted gas. Generally, Hydrogen is supplied from high-pressured fuel tank, and air blower (or compressor) supply Oxygen by pressurizing ambient air. Air blower which is driven by high speed motor consumes about $7{\sim}8$ % of energy generated from fuel cell stack. Therefore, the efficiency of an air blower is directly linked with the performance of FCEV. This study will present the development process of an air blower and its consisting parts respectively.