• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1999.10a
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• pp.227-230
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• 1999

In this paper, the machining characteristics of high speed ball end milling affected by the rotational error of high speed spindle using air bearing are investigated. The error motions of a spindle have generally influenced on the surface roughness, the form accuracy, the tool life, etc. in end milling. Experiments are carried out over a wide range of rotational speeds(10,000-50,000rpm). The rotational errors of the spindle are measured by the gap sensor mounted on the spindle shaft at various cutting speeds. The relations between the surface roughness and the spindle error motion are presented. Results show that the rotational accuracy of the spindle directly affects the surface roughness of the machined surface.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2005.05a
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• pp.377-382
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• 2005

This paper describes the design of micro machine tools system for mechanical machining of micro/meso scale mechanical parts. The micro machining systems such as $\mu-Late$, $\mu-milling/drilling$ machine and $\mu-grinding$ machine are the basic elements constructing $\mu-factory$ which gains more attention recently because of increasing needs of mico and nano-parts in various industrial and medical area. A miniaturized 3-axis milling machine with VCM stage and air spindle and palm-top size micro-late are designed, and air bearing stage and stepwise linear motion system with PZT are studied for motion system. The micro cutting characteristics are investigated experimentally, and reconfigurable machine structures are also considered.

• Nuclear Engineering and Technology
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• v.36 no.5
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• pp.375-387
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• 2004

This paper presents a transient multicomponent mixture analysis tool developed to analyze the molecular diffusion, natural convection, and chemical reactions related to air ingress phenomena that occur during a primary-pipe rupture of a high temperature gas-cooled reactor (HIGR). The present analysis tool solves the one-dimensional basic equations for continuity, momentum, energy of the gas mixture, and the mass of each gas species. In order to obtain numerically stable and fast computations, the implicit continuous Eulerian scheme is adopted to solve the governing equations in a strongly coupled manner. Two types of benchmark calculations were performed with the data of prerious Japanese inverse U-tube experiments. The analysis program, based on the ICE technique, runs about 36 times faster than the FLUENT6 for the simulation of the two experiments. The calculation results are within a 10% deviation from the experimental data regarding the concentrations of the gas species and the onset times of natural convection.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1999.05a
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• pp.45-50
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• 1999

The object of this study is structure analysis of vehicle air compressor. Structure analysis is compose to nodal solution and element solution using ANSYS code. Then analysis is partition to head part, cylinder and piston part of vehicle air compressor. Stress and strain results are satisfy to Von Mises yield criterion.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2006.10a
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• pp.429-430
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• 2006

• Asian-Australasian Journal of Animal Sciences
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• v.12 no.8
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• pp.1310-1315
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• 1999

Air quality in confinement pig houses is important to production and health. Mechanical ventilation and confinement is known to be the most practical tool for maintaining adequate air quality in pig houses through extensive researches since Millier (1950) invented the 'slotted inlet' ventilation system. A variety of mechanical ventilation systems have been applied to confined nursery pig houses in Korea without scientific verification of their ventilation effectiveness. Ventilation systems with three feasible combinations (NA, NB, and NC) of inlets and outlets in a confined nursery pig house were tested to evaluate their ventilation efficiency, of which the one with the performance was supposed to be taken as a standard ventilation system for nursery pig houses in Korea. Field data of air velocity and temperature fields, and ammonia concentration with three ventilation systems were taken and compared to determine the best system. The air velocity and temperature fields predicted by the PHOENICS computer program were also validated against the available experimental data to investigate the feasibility of computer simulation of air and temperature distribution with an acceptable accuracy in a confined house. NC system with duct-induced in-coming air, performed best among the three different ventilation systems, which created higher velocity field and evener distribution ($2.5m/s{\pm}0.3m/s$) over the space with a Reynolds number of $10^4$. The experimental data obtained also fitted well with the simulated values using the modified PHOENICS, which suggested a viable tool for the prediction of air and temperature field with given calculation geometries.

• Journal of the korean Society of Automotive Engineers
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• v.12 no.2
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• pp.59-70
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• 1990

Crack of breaking toughness of most Ceramics material is 1-5MPa .root.m but that of Zirconia Ceramics is improved to be 6-8MPa .root.m and its development of machining difficult-to-machine material is on the rise as urgent subject. For general Zirconia Ceramics machining, diamond grinding wheel is generally used by selecting an appropriate one and establishing grinding condition but due to such limitations as economics, grinding efficiency and machining geometry, great interest in machining method being used for diamond tool is emphasized. But it is reported that diamond tool is oxidized by cutting heat in the air and is graphitized in vacuum, which causes bad effects on tool life. In this study, to restraint cutting heat the internal side of tool is cooled, and restraint low temperature cooling system and being experimented. Further, the machinability of diamond tool for Zirconia Ceramics machining is analyzed with respect to tool wear and stress.

• Transactions of the Korean Society of Mechanical Engineers
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• v.19 no.5
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• pp.1176-1181
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• 1995

Microdrilling is one of the most difficult operations because of the poor chip discharge and the weakness of tool. This study is concerned about the development of a microdrilling monitoring system that is useful for minimizing the tool breakage and enhancing the machinability in the air spindle based microdrilling. The system is composed of a drilling state detection unit and an adaptive step-feed control unit that controls the micro-stepping motor driven spindle axis. Drilling states such as overload, tood breakage are recognized by the change of the air spindle speed which is measured via the reflective photo sensor. Based on the monitoring results, the adaptive step-feed control algorithm adjusts the step increment to keep the decrease of spindle speed within a specified range. The results of evaluation tests have shown that the developed system is very effective to prevent the breakage of microdrill and improves the productivity in comparison with the conventional microdrilling.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.13 no.5
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• pp.38-48
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• 2004

Recently the use of high-speed equipment in machine-tool industry has greatly increased, which requires the development of prognostics and prediction methods on the design stage. Conversion of the test/experiments stage from real to virtual reality will not only significantly reduce the design and manufacturing cost, but will also increase design quality. This paper shows how it is possible to develop the automated system for the design calculations of the air-bearing spindles. First, the general calculation method is introduced. It contains several steps, namely, geometry identification, pressure calculation, stiffiness calculation, dynamics characteristics calculation. For geometry identification reducing spindle shaft to rings was proposed, which helps to automate the calculation process. For pressure calculation the Peshti method was implemented. For stiffiness calculation the analysis was made, which shown the necessity of correct calculation step selection. Then the system of ordinary differential equations containing influence coefficients was evolved, which is used for trjectories calculation. The graphical representation of the calculation results shows the dynamic behavior of the spindle unit concerning various working conditions. Finally, this automated system is illustrated by an example of the air-bearing spindle calculation.

• Wind and Structures
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• v.11 no.6
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• pp.455-478
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• 2008

The present study aims to estimate the wind ventilation performance for pedestrian level domains from the air quality point of view. Three typical models of a dense urban area were considered and numerically simulated in order to examine the effects of the geometry of such models on wind flow characteristics, which in turn affect the air quality, within the pedestrian domain of a street canyon located within this area. The calculated flow fields were employed to estimate the exceedance probabilities within the study domain using a new approach: air exchange rate within the domain. The study has been applied to nine cities in Japan: Tokyo, Osaka, Sapporo, Niigata, Fukuoka, Nagoya, Sendai, Yokohama, and Kyoto, based on their mean wind velocity data. The results demonstrated that the exceedance probability analysis of the pedestrian wind environment could be a valuable tool during the design stage of inhabited areas for the evaluation of pollutant-removal efficiency by the applied wind. Also, the calculated probabilities demonstrated substantial dependence on both the geometry of building arrays and the wind conditions of the nine cities.