• Title/Summary/Keyword: Air Pad

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Performance Analysis of a Vacuum-Compatible Air Bearing (진공용 공기베어링의 성능해석)

  • Khim, Gyung-Ho;Park, Chun-Hong;Lee, Hu-Sang;Kim, Seung-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.10
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    • pp.103-112
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    • 2006
  • This paper describes a theoretical analysis and experimental verification on the performances of a vacuum-compatible air bearing, which is designed with a cascaded exhaust scheme to minimize the air leakage in a vacuum environment. The design of the vacuum-compatible air bearing equipped with the differential exhaust system requires great care because several design parameters, such as the number of exhaust stages, diameter of exhaust tube, pumping speed of a vacuum pump, and bearing clearance greatly influence the air leakage and thus degree of vacuum. In this study, a performance analysis method was proposed to estimate the performances of the air bearing, such as load capacity, stiffness, and air leakage. Results indicate that the load capacity and stiffness of the air bearing was improved as its boundary pressure, which was determined by the $1^{st}$ exhaust method, was lowered, and the dominant factors on the chamber's degree of vacuum were the number of exhaust stages, exhaust tube diameter and bearing clearance. A vacuum chamber and air bearing stage using porous pad were fabricated to verify the theoretical analysis. The results demonstrate that chamber pressure up to an order of $10^{-3}$ Pa was achieved with the air bearing stage operating inside the chamber, and this analysis method was valid by comparing predicted values with experimental data, for the mass flow rates from the porous pad, and pressures at each exhaust port and chamber, respectively.

Development of Air Cushion Transporter Using the Pneumatic Floating Pad (공기부양판을 적용한 에어쿠션 트랜스포터의 개발)

  • Jung, Hyunmok;Hong, Junhee;Yun, Dongwon;Park, Heechang;Kim, Byungin;Lee, Sunghwi
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.5
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    • pp.338-344
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    • 2016
  • Recent trends in transport system for carrying heavy freight are that demands of a high efficiency, economic efficiency, convenience and safety are increased. Conventional transport systems were poor in transport efficiency and economic efficiency. And Safety problems can be caused to products and workers. In order to overcome these problems, an air cushion transport device with a high-pressure air is required. The air cushion transporter is a device for reducing the frictional force of floor surface and lifting the heavy freight by spraying the high-pressure air to the floor. Technology to float and transfer freight using high-pressure air is very convenient and initial cost can be reduced. In this paper, the study on the levitation performance and transport efficiency of air cushion transport system is conducted and verified that air cushion transporter has a significantly higher transport efficiency than conventional heavy handling systems.

Numerical Analysis of Heat Transfer Characteristics inside a Solenoid Motor System (Solenoid 전동기의 냉각을 위한 수치해석적 연구)

  • Jung, Min-Chae;Yoon, Sang Gil;Yoon, Dong Jin;Suh, Jeong-Se
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.4
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    • pp.99-104
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    • 2020
  • In this study, the temperature distribution and heat transfer characteristics of each component in a solenoid motor system were numerically investigated when heat is generated by the steel pad attached to the solenoid ring of the motor. It was found that the internal airflow was complicated by the inflow velocity of air and the rotation of guide rollers and solenoid rings. Based on the numerical results, the tendency for temperature changes in the steel panel was lower due to the contact of the cooling air in the front in the rotational direction, and the peak temperature was at the front of the center. In particular, it was confirmed that as the air inflow rate was increased, the temperature was reduced due to strong convection. The temperature of the iron plate pad was decreased as the convective heat transfer coefficient was linearly increased with increasing airflow around the solenoid ring. In addition, the temperature of the iron plate panel was rapidly increased with increasing heat generation.

Influence of External Air Velocity for Tribological Characteristics between Sintered Friction Material and Disk (외부 공기속도 변화에 따른 소결마찰재와 디스크간 마찰특성)

  • Lee, Jong Seong;Lee, Hi Sung
    • Tribology and Lubricants
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    • v.29 no.1
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    • pp.19-26
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    • 2013
  • Cu-matrix sintered brake pads and low-alloy heat-resistant steel are commonly applied to basic brake systems in high-energy moving machines. In this research, we analyzed the tribological characteristics to determine the influence of the air velocity between the disk and pad. At a low brake pressure with airflow, the friction stability was decreased as a result of the lack of tribofilm formation at the disk surface. However, there were no significant changes in the friction coefficient under any of the test conditions. The wear rates of the friction materials were decreased with an increase in the airflow velocity. As a result, the airflow velocity influenced the friction stability, as well as the wear rate of the friction materials and disk, but not the friction coefficient.

The Lubrication Analysis of Air-Lubricated Tilting Pad Joumal Beadng by Direct Method (공기윤활 틸팅패드 저어널 베어링의 윤활특성해석)

  • Kim, In-Sik;Hwang, Pyung
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1993.12a
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    • pp.85-91
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    • 1993
  • Air-Lubricated tilting pad journal bearing that has high stability is analyzed by using the direct method, and this bearing is usually used to need high precision. The pressure that supports the shaft is occured by the differences between the shaft and pads radii of curvatures. So the characteristics of load capacity for their variable values is important. In this paper the load capacity is compared with some of the eccentricity ratio values. The large load oapacity comes form large eccentricity ratio, high bearing number and high preload. But if the preload becomes too high, the shaft comes into contact with the pads. Stiffness and damping coefficients are compared with some of the preload, too. The coefficients decreased along compressibility number with constant load.

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Dyeing Properties of Ultra-fine Nylon Suede Non-woven Fabric with Sulphur Black Dye by Pad-steam Process (흑색 황화염료와 초극세사 나일론 스웨이드 부직포 직물의 Pad-steam 염색 및 염색성 평가)

  • Kim, Min Seok;Jung, Dae-Ho;Lee, Mikyung;Ko, Jae Wang;Lee, Jeong Hoon;Lee, Seung Geol
    • Textile Coloration and Finishing
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    • v.29 no.4
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    • pp.211-222
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    • 2017
  • In this study, we investigated the dyeing properties of the ultra-fine nylon suede non-woven fabric with Sulphur black dye regarding to the effect of dye concentrations, reducing agent contents, sodium carbonate contents, antioxidant contents, immersion temperature and exposure time in air by pad-steam process. The optimal conditions of dyeing for the ultra-fine nylon suede non-woven fabric were determined with dye concentration of 30% o.w.f., reducing agent content of $9{\sim}13g/{\ell}$, sodium carbonate content of $1{\sim}4g/{\ell}$, antioxidant content of $1{\sim}5g/{\ell}$, immersion temperature of $70^{\circ}C$, exposure time of 20 minutes in air and immersion time of 1 minute, respectively. Meanwhile, the colorfastness to washing, the colorfastness to light, and the colorfastness to perspiration for dyed ultra-fine nylon suede non-woven fabric were achieved in the range of 4-5 grades. The formaldehyde and arylamine were not detected on the ultra-fine nylon suede non-woven fabric by KC tests.

Analysis of Dynamic characteristic of 2-DOF Contact Slider (2자유도 Contact Slider 모델의 동특성 해석)

  • Park, Kyoung-Su;Chun, Jeong-Il;Park, Young-Pil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.924-929
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    • 2001
  • The flying height of contact slider is determined by vertical and pitching motions of slider. This paper performed the computer simulation for flying height change of contact slider. It is changed by many parameters, contact stiffness, contact damping, air bearing stiffness ratio, a location of mass center, and so on. Computer simulation is performed for knowing for what change of these parameters influences in flying height of contact slider. Disk surface is modeled in harmonic wave with from 10㎑ to 600㎑. Tri-pad slider is modeled in that contact slider has 2-DOF motion (vertical motion, pitching motion). Tri-pad contact slider is analyzed by numerical analysis method in computer simulation.

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A Study on the Lift-off Characteristics of an Air-lubricated Bump Foil Journal Rearing (공기윤활 범프 저어널 베어링의 부상 특성에 관한 연구)

  • 이용복;김창호;이남수;최동훈
    • Tribology and Lubricants
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    • v.17 no.6
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    • pp.441-446
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    • 2001
  • In this paper the effect of bump compliance, load, and the number of pad on the lift-off speed is studied. When the load is greater and bump compliance lower, the shaft is lifted off at higher rotating speed. And when the load is applied near the center of pad, lift-off speed is lower. When the number of pad increases, the lift-off speed is higher. The lift-off characteristics can be used to lengthen the lift time of the coating and design the rotating machinery supported by bump bearings.

A Study on Thermal Behavior and Stress Characteristics of Discs under Braking Conditions for Automobiles (자동차 브레이크 제동시 디스크의 열적거동 및 응력 특성에 관한 연구)

  • Baek, Il-Hyun
    • Tribology and Lubricants
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    • v.28 no.5
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    • pp.246-251
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    • 2012
  • Disc brakes and brake linings are part of the braking system in automobiles; this system works due to the braking power between the disc and pad. Vehicle braking systems have complex environments due to the geometry of the disk and pad, the material properties, the braking conditions, etc. Braking energy is converted into thermal energy during the braking process, due to the frictional heat between the disc brake and pad. This heat is changed to a heat flux, which affects the thermal stress of the disc. The purpose of this study was to use the fluid dynamics software ANSYS CFX to investigate the inner flow characteristics of the air and the heat transfer of the disc, and to analyze the effects on the thermal stress of the disc brake.

Development of Night Cooling System for Greenhouse Using Cool Air and Water from an Abandoned Coal Mine (폐광의 냉기 및 냉수를 이용한 온실의 야냉 시스템 개발)

  • Kang, Whoa-Seug;Kang, Wie-Soo;Lee, Gwi-Hyun;Oh, Jae-Heun;Kim, Ii-Seop;Yoo, Keun-Chang
    • Korean Journal of Environmental Agriculture
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    • v.15 no.2
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    • pp.223-231
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    • 1996
  • This study was to develop the most effective cooling system which is needed to cool greenhouse during summer night for getting up early blooming of strawberry. Various cooling systems were designed and constructed to use cool air and water from an abandoned coal mine. Cooling systems built for this study included an evaporative cooling system with cooling pad, heat exchanger using small or large radiator, and cooling duct for drawing cool air from coal mine. The cooling pad, small or large radiator and cooling duct were individually tested. Also, combined cooling system was tested by operating cooling pad, small radiator, and cooling duct simultaneously. The results in this study showed that individual cooling systems such as cooling pad, small radiator, and cooling duct had about the same effect on cooling greenhouse. The combined cooling system had little better cooling effect than individual cooling system except the large radiator. The most effective cooling system for cooling of greenhouse was obtained by using a large radiator as the heat exchanger. By using a large radiator, temperature in greenhouse was dropped into about $15^{\circ}C$ when outside temperature was $23-24^{\circ}C$ during summer night.

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