• 제목/요약/키워드: Air Compressor Design

검색결과 318건 처리시간 0.026초

Determination of an Optimum Orbiting Radius for an Oil-Less Scroll Air Compressor

  • Kim, Hyun-Jin;Lee, Yong-Ho;Kwon, Tae-Hun
    • International Journal of Air-Conditioning and Refrigeration
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    • 제16권4호
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    • pp.124-129
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    • 2008
  • Design practice has been made on an oil-less scroll air compressor as an air supply device for a 2 kW fuel cell system where air pressure of 2 bar and flow rate of 120 liter/min are required. Basic structure of the scroll compressor includes double-sided scroll wrap for the orbiting scroll driven by two crankshafts connected to each other by a timing belt. These features can eliminate thrust surface which otherwise would produce frictional heat and jeopardize reliable operation of the orbiting scroll and the scroll element's deformation as well. This study focuses on optimum scroll wrap design; orbiting radius has been chosen as an independent design parameter. As the orbiting radius changes, scroll sizes such as scroll base plate and discharge port diameters change accordingly. Gas compression-related losses and mechanical loss also change with the orbiting radius. With a scroll base plate diameter of 120mm at most and discharge port of at least 10mm, the orbiting radius should be within the range of 2.5-4.0mm. With this range of the orbiting radius, it was estimated by performance analysis that the compressor efficiency reached to a maximum of ${\eta}_c$=96% at the orbiting radius of $r_s$=3.5mm for the scroll wrap height-to-thickness ratio of h/t=5.

22000TEU급 컨테이너선박의 메인 엔진 시동용 공기압축기의 구조 강도 해석에 관한 연구 (Analytical Study on the Structural Strength of an Air Compressor for Main Engine Starting of 22000TEU Class Container Ships)

  • 김순경;이진우
    • 한국기계가공학회지
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    • 제14권5호
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    • pp.60-67
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    • 2015
  • The compressor is used for many fields not only in the industrial sector, but also as a general household product. The energy consumption required for the compressor operation is very large. The reciprocation compressor is widely used as an air compressor. Regarding the reciprocating air compressor, the discharge of the gas compacted by the method of compressing the gas by using the oscillation of the piston is generated by the piston reciprocation 1 church 1 number. When compressing after compressing the air by the oscillation of the piston, the marine reciprocating air compressor is the vibration generated in the compressor and surrounding structure due to the energy of the generated inertia. If the effect of these harmful elements can be reduced, it supports the service of the vessel. In addition, accidents generated by the noise of the vibration can be prevented. Therefore, in this research, firstly, the structural analysis of the piston part was performed, the safety factor in all results was drawn based upon this, and the reliability of the interpretation was examined in order to create the optimal design for the air compressor.

R410A 로타리 압축기의 토출구 최적설계에 관한 연구 (A Study on the Optimum Design for the Discharge Port of a R410A Rotary Compressor)

  • 김현진;이태진;박신규;황인수
    • 설비공학논문집
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    • 제13권12호
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    • pp.1245-1254
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    • 2001
  • For a R410A-rolling piston type rotary compressor model which was modified by reducing the cylinder height and shaft eccentricity from R22-compressor version, numerical simulation has been carried out and simulation results have been found to be compared fairly well with those of measurements. EER of this first version of R410A compressor was 4.8% lower than that of R22 compressor. To improve the performance of the R410A compressor model, parametric study on the design parameters related to the discharge port system has been performed by using the numerical simulation program, and optimum conditions for the highest EER have been obtained with the aid of Taguchi method. With the optimized discharge port configuration, EER has been improved by 1.7%.

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공조용 밀폐형 압축기의 토출부 압력맥동 및 케비티 공명에 대한 연구 (Study on Pressure Pulsation and Cavity Resonance in Discharge Plenum of Hermetic Compressor)

  • 이진갑
    • 설비공학논문집
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    • 제12권3호
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    • pp.302-308
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    • 2000
  • The major source of noise in air-conditioner is a compressor. Therefore, noise reduction in a compressor is quite significant as an element technology in air-conditioner field. Recently, a scroll compressor is widely used, because a scroll compressor features lower noise, due to less pulsation of gas pressure, than that of the rotary compressor. During a past noise reduction effort on a scroll compressor, noise radiation from the discharge portion of the hermetic shell was identified as the major contributor to overall noise. For a reduction of noise, the source of noise at the discharge portion must be identified. This paper presents detailed analyzes for the discharge pressure pulsation and cavity resonance at discharge space, which will make possible a low noise design of a scroll compressor.

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공기윤활 다엽포일 제어널 베어링으로 지지된 이단 압축기의 설계 (Design of A two-stage Compressor Supported by Air-lubricated Multi-leaf Foil Journal Bearings)

  • 김태호;이용복;김창호;이남수;김한길
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2001년도 춘계학술대회논문집
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    • pp.936-941
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    • 2001
  • This paper deals with the design of oil-tree motor-driven two-stage centrifugal compressor supported by air-lubricated multi-leaf foil bearings. The design of this compressor is performed, based upon prediction of critical speeds, load capacity, and stability. It is demonstrated in this paper that multi-leaf foil bearings can be adopted to satisfactorily support this centrifugal compressor.

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연료전지용 베인 로타리 공기 압축기 설계 (Design of Vane Rotary Air Compressor for Fuel Cell Application)

  • 김현진;이용호;김호영
    • 한국유체기계학회 논문집
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    • 제11권2호
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    • pp.29-37
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    • 2008
  • Air supply is required to the cathode of fuel cells for the provision of oxygen to produce electricity through chemical reaction with hydrogen in the cell, and supplied air should be free of impurities such as oil mist and tiny particles separated from sliding surfaces. Hence, air compressor for fuel cell air supply must be oil-less type and have no severe sliding surfaces inside. This paper introduces the concept of single-vane type rotary air compressor whose structure is particularly suitable for the fuel cell application: sliding action of the vane against the cylinder wall, which causes severe friction in the conventional vane rotary compressors, is made to be prevented by attaching the vane to the driving shaft with the compliant device between the vane and the rotor in this new design. For 2 kW fuel cell application, preliminary design has been carried out, and its performance has been estimated by using computer simulation program: for discharge pressure of 2 bar, the volumetric, adiabatic, and mechanical efficiencies are calculated to be 82.5%, 92.5%, and 96.3%, respectively.

Development of Hybrid Electric Compressor Motor Drive System for Hybrid Electrical Vehicles

  • Jung, Tae-Uk
    • Journal of Power Electronics
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    • 제9권6호
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    • pp.960-968
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    • 2009
  • This paper presents a design optimization process for interior permanent magnet synchronous motors (IPMSM) for hybrid electric compressors (HEC) which are applied to hybrid electrical vehicles. A hybrid electric compressor is composed of an electric motor driving section and an engine driving section which is connected to the engine by a pulley belt. A hybrid electric compressor driving motor requires half of the full driving power of a compressor. Even though an engine is not operated at the idling stop mode, the electric motor drives the air-conditioner compressor by itself so that the air conditioning system can produce its minimum cooling capacity. In this paper, the design optimization of an IPMSM for a 42 (V) applied voltage system is studied using the design of experiment (DOE) and response surface method (RSM) of 6sigma. The driving characteristics of this motor drive system are measured and analyzed by experiment.

급탕기용 열펌프를 위한 $CO_2$ 스크롤 압축기 최적설계에 관한 연구 (Optimum Design of $CO_2$ Scroll Compressor for Heat Pump Water Heater)

  • 김현진;안기정;김철우
    • 설비공학논문집
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    • 제16권3호
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    • pp.241-249
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    • 2004
  • A parametric study on the scroll wrap configuration factors of a $CO_2$scroll compressor for heat pump water heater has been carried out. Since there are 7 scroll wrap design parameters and 5 equations relating them, two of the design parameters can be selected as independent parameters. In this study, the wrap thickness and orbiting radius are chosen as independent ones. Computer simulation program has been used to estimate the compressor performance at various combinations of the scroll wrap design parameters. It has been found that there exists optimum combination of the wrap parameters for the highest compressor performance over analyzed ranges of the design parameters.

냉동 공조용 로터리 콤프레서의 윤활 특성 제1보 : 롤링 피스톤의 거동해석 (The Lubrication Characteristics of Rotary Compressor for Refrigeration & Air-Conditioning (Part I ; The analysis of rolling piston behavior))

  • 조인성;오석형;정재연
    • Tribology and Lubricants
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    • 제12권4호
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    • pp.43-51
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    • 1996
  • Rapid increase of refrigeration & air-conditioning system (r & a system) in modem industries brings attention to the urgency of research & development as a core technology in the area. And it is required to the compatibility problem of r & a system to alternative refrigerant for the protection of environment. Then, it is requested to study the lubrication characteristics of refrigerant compressor which is the core technology in the r & a system. The study of lubrication characteristics in the critical sliding component is essential for the design of refrigerant compressor. Therefore, theoretical investigation of the lubrication characteristics of rotary compressor for r & a system is studied. The Runge-Kutta method is used for the analysis of the behavior of rolling piston in the rotary compressor. The results show that the rotating speed of shaft and the discharge pressure have an important effect upon the angular velocity of the rolling piston. This results give important basic data for the further lubrication analysis and design of the rotary compressor.

연료전지용 스크롤 공기압축기 개념설계 (Conceptual Design of the Scroll Air Compressor for Fuel Cell)

  • 권태훈;안종민;김현진;심재휘
    • 설비공학논문집
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    • 제20권2호
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    • pp.113-120
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    • 2008
  • Potential application of the scroll type machine to air compressor for fuel cell has been studied. Among the seven configuration factors which determine scroll wrap profile, the wrap thickness and the orbiting radius were chosen as two independent variables to generate various scroll wrap profiles. A conceptual design practice was conducted for scroll air compressor for SOFC with power output of 2 kW. With larger wrap thickness and orbiting radius, base plate area of the orbiting scroll becomes smaller, so is the axial gas force acting on the base plate, resulting in reduced thrust loss in spite of larger friction velocity. Performance analysis on the designed model showed that its total efficiency was 64.4% with the mass flow rate per unit compressor input of 0.00905 kg/(s kW) for the wrap thickness of 3.5 mm and the orbiting radius of 3.0 mm.