• Title/Summary/Keyword: Air Compressor Design

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Commercial Vehicle Anti-Start Air Conditioner Compressor System Using a Power Conversion Unit (전력변환장치를 이용한 상용차용 무시동 에어컨 압축기 시스템)

  • Han, Keun-Woo;Kim, Seong-Gon;Lee, Chung-Hoon;Choi, Myoung-Hyun;Jung, Young-Gook;Lim, Young-Cheol
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.29 no.6
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    • pp.96-108
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    • 2015
  • his study deals with a power conversion unit of an anti-start air conditioner compressor system for the commercial vehicle. In case of converter, to reduce the switching losses and current stresses of the device, applies LLC resonant topology. Transformer leakage inductance in the full-bridge converter is used for making the resonance with the capacitor of the voltage-doubler. Through this method we can increase power and decrease volume of system. Both circuit analysis and design guideline are described. So in this paper, power conversion unit is designed. 2.5kW anti-start air conditioner compressor system was implemented, and system operation and stability was verified through experiment.

The lubrication Characteristics of a Rotary Compressor used for Refrigeration and Air-conditioning Systems Park II: Analysis of elastohydrodynamic lubrication on vane tip (냉동${\cdot}$공조용 로터리 콤프레서의 윤활 특성 제2보:베인 선단부의 탄성 유체 윤활 특성 해석)

  • Cho, Ihn-Sung;Oh, Seok-Hyung;Jung, Jae-Youn
    • Tribology and Lubricants
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    • v.13 no.1
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    • pp.62-69
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    • 1997
  • Rapid increase of refrigeration and air-conditioning systems 9r & a systems) in modern industries brings attention to the urgency of research & development as a core technology in the area. And it is required to the compatibility problem of r & a systems to alternative refrigerant for the protection of environment. The, it is requested to study the lubrication characteristics of refrigerant compressor which is the core technology in the r & a systems. The study of lubrication characteristics in the critical sliding component is essential for the design of refrigerant compressor. Therefore, theoretical investigation of the lubrication characteristics of rotary compressor for r & a systems is studied. The newton-Raphson method is used for the EHL analysis between vane and rolling piston in the rotary compressor. The results show that the rotational speed of a shaft and the discharge pressure influence significantly the friction force between vane and rolling piston. This results give important basic data for the further lubrication analysis and design of a rotary compressor.

Parametric Study for the Optimal Integration Design between the Gas Turbine Compressor and the Air Separation Unit of IGCC Power Plant (석탄가스화 복합발전플랜트 가스터빈 압축기와 공기분리장치 간의 최적 연계설계를 위한 매개변수연구)

  • Lee, Chan;Kim, Hyung-Taek
    • Journal of Energy Engineering
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    • v.5 no.2
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    • pp.160-169
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    • 1996
  • Parametric studies are conducted for optimizing the integration design between gas turbine compressor and air separation unit (ASU) of integrated gasification combined cycle power plant. The present study adopts the ASU of double-distillation column process, from which integration conditions with compressor such as the heat exchanger condition between air and nitrogen, the amount and the pressure of extracted air are defined and mathematically formulated. The performance variations of the compressor integrated with ASU are analyzed by combining streamline curvature method and pressure loss models, and the predicted results are compared with the performance test results of actual compressors to verify the prediction accuracy. Using the present performance prediction method, the effects of pinch-point temperature difference (PTD) in the heat exchanger, the amount and the pressure of extracted air on compressor performances are quantitatively examined. As the extraction air amount or the PTD is increased, the pressure ratio and the power consumption of compressor are increased. The compressor efficiency deteriorates as the increase of the flow rate of air extracted at higher pressure level while improving at lower pressure air extraction. Furthermore, through the characteristic curve between generalized inlet condition and efficiency of compressor, optimal integration condition is presented to maximize the compressor efficiency.

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Optimal Design of the Pipe Configuration of an Air Conditioner Outdoor Unit Considering Vibration Characteristics (진동특성을 고려한 에어컨 실외기 배관의 최적설계)

  • Kim, Jun-Hyung;Park, Chang-Bae;Choi, Soo-Yong;Min, Je-Hong
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.655-660
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    • 2004
  • The pipes in the outdoor unit of an air conditioner are designed to reduce the vibration effect of the compressor. Three-dimensional structure of the pipe could provide various design choices and the resultant vibration characteristics of the outdoor units. A design program has been developed for an eligible parametric study of pipe design and automatic vibration analysis using commercial software, I-DEAS, and its macro. Optimal design of pipe configuration has been performed using the commercial software, iSIGHT. The optimized design shows 70 percents improvement in the vibration characteristics of the outdoor unit of an air conditioner.

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An Experimental Study on the High Performance Optimal Discharge System of a Rotary Compressor for an Air Conditioner using alternative Refrigerant R410a (대체냉매 공기조화기용 로터리 압축기의 성능향상을 위한 최적 토출계에 관한 실험적 연구)

  • Youn, Young;Chung, Jin-Taek;Min, Man-Ki
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.2
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    • pp.96-105
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    • 2001
  • R410a which is one of HFC refrigerants is being considered to be a promising replacement for R22 widely used in domestic air conditioners. The rolling piston type rotary compressors for R410a have lower energy efficiency than those for R22 because of the high pressure difference between a suction chamber and a discharge chamber in the compression mechanism. in addition, the re-expansion gas loss of the rotary compressor for R410a which occurs a ta clearance volume in a discharge port becomes larger than that for R22 due to high density of R410a refrigerant. Therefore, Pressure-Volume analyses for various design parameters of a discharge system were carried out to improve efficiency of a R410a rotary compressor. The results such as performance dta, over-compression loss, and re-expansion loss were acquired by P-V analyses and analyzed quantitatively. As a conclusion, the optimal specifications of several design parameters of a discharge system were obtained by analyzing P-V diagrams.

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Experimental Analysis Using Taguchi Method on the Resonator in the Rotary Compressor for Air Conditioner (다구찌 법을 이용한 에어컨용 회전압축기 공명기에 관한 실험적 연구)

  • 이병찬;김진동
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.1
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    • pp.3-9
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    • 2004
  • This paper introduces the experimental analysis of the resonator in the rolling piston type compressor for air conditioner. The resonator located between cylinder and hearing is a major factor in the noise reduction of the rotary compressor. Several shapes for the resonator which can be built in the space limitations are derived. Then optimal resonator type for the noise reduction is determined by noise tests. 6 design parameters of the type are found and optimal level for each design factor is deduced from Taguchi method.

Design and Operation Characteristics of A Two-Stage Compressor (이단 압축기의 동력학적 설계 및 운전 특성에 관한 연구)

  • Lee, Yong-Bok;Lee, Nam-Soo;Kim, Tae-Ho;Kim, Chang-Ho;Choi, Dong-Hoon
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.469-474
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    • 2001
  • The feasibility of a oil-free motor-driven two-stage centrifugal compressor supported by air bump bearings is investigated. This centrifugal compressor is driven by 75kW motor at an operating speed of 39,000RPM md a pressure ratio of the compressor is up to 4. The analysis is performed, based upon bearing equilibrium position, bearing stiffness, Campbell diagram, unbalance response and stability. It is demonstrated in this paper that air bump bearings can be adopted well to a oil-free motor-driven centrifugal compressor.

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Performance Analysis of the Swash Plate Type Compressor using CO2 Refrigerant (CO2용 사판식 압축기 성능 해석)

  • Lee, Geon-Ho;Park, Ik-Seo
    • Proceedings of the SAREK Conference
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    • 2005.11a
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    • pp.564-569
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    • 2005
  • Recently, from the viewpoint of global wanning, natural gas CO2 is considered as a main refrigerant for hot water system. The characteristics of CO2 is not toxic, not flammable, high pressure, and high refrigerating capacity. Also it is widely available as a byproduct of industrial processes. This paper describes the performance analysis program of the swash plate type compressor using CO2 refrigerant. Estimates of the refrigerant flow rate, compression work, discharge temperature and volumetric, compressor efficiencies of the CO2 swash plate type compressor are obtained from the various design parameter such as the inclination angle of the swash plate, discharge hole area and suction hole area.

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Analysis of Oil Supply System of a R134a Rotary Vane Compressor (R134a 로타리 베인 압축기 급유 계통 해석)

  • Kim, Ho-Young;Kim, Hyun-Jin
    • Proceedings of the SAREK Conference
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    • 2008.11a
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    • pp.113-118
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    • 2008
  • For a R134a rotary vane compressor used for car air conditioners, characteristics of gas compression and oil supply have been studied. The compressor model under investigation has the low volume ratio of suction to discharge volumes so that there occur flow reversal from discharge port to compression chamber as the leading vane passes over the discharge port. As a result, the volumetric and adiabatic efficiencies turn out to be relatively low compared to other types of displacement compressors. Oil supply mechanism has been comprehended for mathematical modeling and oil flow rate has been calculated for the individual oil passages. This study on the gas compression and oil supply of a rotary vane compressor can be applied to a future design practice on a similar type of compressor.

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A study on the by-pass valve design of a scroll compressor with asymmetric wrap (비대칭 랩 스크롤 압축기의 바이패스 밸브 설계에 관한 연구)

  • 최진섭;곽상호;김현진
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.12 no.2
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    • pp.181-189
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    • 2000
  • The scroll compressor used for heat pump has a wide range of operation condition. To cover both heating and cooling modes, the operating Pressure ratio ranges from 1.5 to 6.8. Since the scroll compressor, however, is a type of compressor whose pressure ratio is fixed, some loss in the compression work is caused by the operation at the pressure ratio different from the built-in pressure ratio. A way of avoiding this problem is to introduce by-Pass holes in compression chambers, so that the compressed gas of pressure higher than the discharge pressure, yet not reached to the discharge port can be released earlier through the by-Pass holes. In this paper, an optimum Positioning of the by-Pass hole and the effect of the by-pass valve on the compressor performance are studied.

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