• Title/Summary/Keyword: Air Compressor Design

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A Study on Development of Electric Motor for High Voltage Automotive System (자동차 고전압 장치용 전동 모터 개발에 관한 연구)

  • Kim, Byeong-Woo;Hur, Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.2
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    • pp.80-87
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    • 2008
  • A lot of conventional automotive components driven by mechanical power source are being replaced with electrical ones to comply with the demands of market and customer, therefore the amount of electric energy used in a vehicle will be increased continuously. The increment of electric power demand causes interest on new higher power system such as 42V Power Net, and furthermore necessity for development of energy storage device is highlighted recently. This paper present the design of the BLDC motor for electric air-conditioner in 42V system and compare with the characteristics of several type BLDC motor.

A Study on Autocascade Refrigeration System Using Carbon Dioxide and R134a Mixture

  • Park, Soo-Nam;Kim, Min-Soo
    • International Journal of Air-Conditioning and Refrigeration
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    • v.9 no.1
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    • pp.39-49
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    • 2001
  • Investigation of the performance of an autocascade refrigeration system using the refrigerant mixtures of R744 (carbon dioxide) and R134a (1,1,1,2-tetrafluoroethane) has been carried out by simulation and experiment. Cycle simulation using a constant UA model in heat exchangers has been performed for R744/134a mixtures of the compositions ranging from 10/90 to 30/70 by weight. Variations of mass flow rate of refrigerant, compressor work, refrigeration capacity and COP with respect to mass fraction of R744/134a mixture were presented. Performance test has been executed in the autocascade refrigeration system by varying secondary fluid temperatures at evaporator and condenser inlets. Experimental results match quite well with those obtained from the simulation.

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Optimal Design of Multi-Fuzzy Controller and Its application to Air Conditioning System (다중 퍼지 제어기의 최적 설계와 에어컨 시스템으로의 적용)

  • Jang, Han-Jong;Choe, Jeong-Nae;O, Seong-Gwon
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2008.04a
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    • pp.313-316
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    • 2008
  • 에어컨 시스템은 압축기(Compressor), 응축기(Condenser), 증발기(Evaporator)와 확장밸브(Expansion Valve)로 구성되며, 에어컨 시스템에서 과열도와 저압(증발기의 압력)은 시스템의 효율 증대 및 성능 개선과 안정성에 대하여 결정적인 영향을 미친다. 따라서, 과열도와 저압을 조절하기 위해, 각각의 압축기내의 인버터 주파수와 확장밸브의 개도 제어가 중요하며 선형과 비선형 시스템 모두에 대하여 견실한 성능을 나타내고, 외란에 대하여 강인한 성능을 보이는 퍼지 제어기를 설계한다. 본 논문에서는 과열도와 저압을 제어하기 위하여, 3대의 확장밸브와 1대의 압축기를 가진 에어컨 시스템에 대하여 다중 퍼지 제어기를 설계한다. 또한, 각 제어 플랜트에 대하여 최적의 퍼지 제어기를 설계하기 위하여 3가지 최적화 알고리즘을 사용한다. 즉, 직렬 유전자 알고리즘(Serial Genetic Algorithm; SGA)과 병렬 유전자 알고리즘인 계층적 공정 경쟁 유전자 알고리즘(Hierarchical Fair Competition Genetic Algorithm; HFCGA), 그리고 Particle Swarm Optimization(PSO)을 사용하여 다중 퍼지 제어기를 최적화하고 시뮬레이션의 결과를 비교한다.

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A Study on the Characteristics of the Refrigerator Using a Refrigerant Injection Type Expansion Device (냉매분사식 팽창장치를 적용한 냉동기의 특성에 관한 연구)

  • 조병옥
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.12 no.10
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    • pp.925-931
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    • 2000
  • Refrigerating ability of vapor compression refrigerator is decided by the harmonic work of it's components such as compressor, condenser, evaporator, expansion device, and so on. In this study, choosing refrigerant injectors as a new one of expansion device, temperature change of the cold room, ice freezing ability, and power consumption on flowrate of injector and refrigerant charging condition are evaluated experimentally. As the results of this study, it is verified that the spray injection type refrigeration system has some merits according to the flowrate and spray pattern of injector and charging quantum of refrigerant. And there are some design factors such as spray pattern and shape of spray chamber to utilize and fabricate this refrigerant injection type refrigerator.

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A Study on the Vibration Transmission Property of Automotive Air Conditioning Assembly by Frequency Response Analysis (주파수 응답해석을 이용한 자동차용 에어컨 라인 어셈블리의 진동전달 특성에 관한 연구)

  • Han, Seong-Ryeol;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.3
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    • pp.48-53
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    • 2013
  • An automotive air conditioning assembly consists of a condenser, a compressor and an evaporator. These major components are connected with rubber hoses and aluminum pipes. Once mounted on the automotive air conditioning assembly, it is exposed to a serious vibration environment for a long time. In some cases, there are vibration cracking on the assembly. In order to solve this vibration problem, several real vibration tests are performed on the assembly of which the lay-out was optimized, in spite of sample production cost and making time. In this study, a frequency response analysis, which is a kind of finite element method of the vibration, was performed to know the characteristic of the vibration transmission on the assembly lay-out. The analysis result indicated the damping performance, which is satisfied with the vibration standard of car maker, in rubber hoses and the whole assembly.

Effect of Carbon Capture Using Pre-combustion Technology on the Performance of Gas Turbine Combined Cycle (연소전 처리를 이용한 탄소포집이 가스터빈 복합화력 플랜트의 성능에 미치는 영향)

  • YOON, SUKYOUNG;AHN, JIHO;CHOI, BYEONGSEON;KIM, TONGSEOP
    • Transactions of the Korean hydrogen and new energy society
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    • v.27 no.5
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    • pp.571-580
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    • 2016
  • In this paper, performance of the gas turbine combined cycle(GTCC) using pre-combustion carbon capture technology was comparatively analysed. Steam reforming and autothermal reforming were used. In the latter, two different methods were adopted to supply oxygen for the reforming process. One is to extract air form gas turbine compressor (air blowing) and the other is to supply oxygen directly from air separation unit ($O_2$ blowing). To separate $CO_2$ from the reformed gas, the chemical absorption system using MEA solution was used. The net cycle efficiency of the system adopting $O_2$ blown autothermal reforming was higher than the other two systems. The system using air blown autothermal reforming exhibited the largest net cycle power output. In addition to the performance analysis, the influence of fuel reforming and carbon capture on the operating condition of the gas turbine and the necessity of turbine re-design were investigated.

Prediction of density and viscosity for $CO_2$-oil mixture at low oil concentration (낮은 오일 농도에서 $CO_2$-Oil 혼합물의 밀도와 점성예측)

  • Yun, Rin
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.136-141
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    • 2008
  • Due to environmental concerns $CO_2$ has been reintroduced as a potential candidate to replace HFCs in refrigeration systems since 1990s. In a refrigeration cycle, oil is utilized in lubricating a compressor. However, although oil separators are installed after a compressor oil is prone to leak to the whole system. The mixing of $CO_2$ and oil, even a small amount of oil, the heat transfer performance in heat exchanger deteriorated and the pressure drop inside tube increases. Therefore, it is needed to precisely estimate the mixture thermodynamic properties of $CO_2$-lubricant oil to correctly design a $CO_2$ refrigeration system. The commonly used method in estimating the mixture properties is the mole based weighting model. However, the accuracy of the method can not be assured. In the present study, $CO_2$-lubricant oil mixture properties including viscosity and density were estimated by using the mixture models, based on the equation of state (EOS).

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Experimental analysis of heat exchanger performance produced by laser 3D printing technique (레이저 3D 프린팅 기법으로 제작한 열교환기 성능시험 분석 연구)

  • Kim, Moosun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.7
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    • pp.270-276
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    • 2020
  • 3D printing is an additive manufacturing technology that can produce complex shapes in a single process for a range of materials, such as polymers, ceramics, and metals. Recent 3D printing technology has developed to a level that enables the mass-production through an improvement of the printing speed and the continuous development of applicable materials. In this study, 3D printing technology using a laser was applied to manufacture a heat exchanger for an air compressor in a railway vehicle. First, the optimal design of the heat exchanger was carried out by focusing on weight reduction and compactness as a shape suitable for 3D printing. Based on the design derived, heat exchanger prototypes were made of AlSi10Mg alloy material by applying the SLM technique. Moreover, the manufactured prototypes were attached to an existing air compressor, and the heat exchange performance of the compressed air was tested. The test results of the 3D printed prototypes showed a heat exchange performance of approximately 80% and 85% at low and high-pressure, respectively, compared to the existing heat exchanger. From the 𝓔-NTU method results with an external cooling air condition similar to that of the existing heat exchanger, the calculated heat transfer amount of 3D printed parts showed similar performance compared to the existing heat exchanger. As a result, the 3D printed heat exchanger is lightweight with good performance.

Development of Analysis Model for High-Performance Heat Pump (고성능 히트펌프 해석모델 개발 연구)

  • Yim, Sang-Sik;Kim, Ki-Bum;Park, Sung-Young
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.12
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    • pp.6053-6059
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    • 2013
  • Heat pumps have attracted considerable attention as a green energy system because they use renewable energy, such as geothermal, solar energy and waste heat, and can have a low electricity consumption rate compared to other conventional electric heating system. Many studies of high efficient heat pump system design was performed previously,but it is not easy to find any an analytical model that consists of components (e.g. compressor, heat exchangers, and expansion valve), not only having an interrelation and interconnection each other but also being flexible to any change in geometry and operating parameters. In this study, a computational model was developed for a heat pump with warm air as a heat source using the one-dimensional modeling software, AMESim. In combination with an independently-developed analytical model for a scroll compressor, the heat pump model can simulate the physical characteristics and actual behavior of the heat pump precisely. In addition, the reliability of the model was improved by verifying the simulation results using experimental data. The simulation data fell into the 10% error range compared with the experimental data. The heat pump model can be used for system optimization studies of product development and applied to other applications in a range of industrial field.

A Design and Test of a Sea Water Source Heat Pump System (해수열원 히트펌프 시스템의 설계 및 운전)

  • Lee, Jae-Hun;Kim, Ji-Young;Baik, Young-Jin;Chang, Ki-Chang;Ra, Ho-Sang;Shin, Kwang-Ho
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.1273-1278
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    • 2008
  • A sea water source cascade heat pump was designed and tested in this study. The system was designed to perform a single stage operation in summer, as well as a cascade operation in winter to ensure the high temperature lift. A steady-state simulation model was developed to analyze and optimize its performance. The simulation results show that the R717 exhibits best performance among combinations considered in this study. A R410A also exhibits the highest performance among HFCs with the smallest compressor displacement. A 15-RT R410A-R134a pilot system was installed in the 5-story commercial building at Samcheok City by the East Sea. A scroll type R410A compressor, a reciprocating type R134a compressor, plate type condenser/ evaporator/ cascade heat exchanger and two electronic expansion valves were used to build a pilot. A titanium plate type heat exchanger is also used for the heat exchanging with a sea water. The heat source/sink water is supplied from the well below the seashore in the depth of 5 m. In the initial test of the system, supply water temperature was rising up to $67^{\circ}C$ using a sea water heat source of $9^{\circ}C$, while an ambient temperature was $4.5^{\circ}C$.

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