• 제목/요약/키워드: Aging: Lifetime prediction

검색결과 26건 처리시간 0.024초

Lifetime Prediction and Aging Behaviors of Nitrile Butadiene Rubber under Operating Environment of Transformer

  • Qian, Yi-hua;Xiao, Hong-zhao;Nie, Ming-hao;Zhao, Yao-hong;Luo, Yun-bai;Gong, Shu-ling
    • Journal of Electrical Engineering and Technology
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    • 제13권2호
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    • pp.918-927
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    • 2018
  • Based on the actual operating environment of transformer, the aging tests of nitrile butadiene rubber (NBR) were conducted systematically under four conditions: in air, in transform oil, under compression in air and under compression in transform oil to studythe effect of high temperature, transform oil and compression stress simultaneously on the thermal aging behaviors of nitrile butadiene rubber and predict the lifetime. The effects of liquid media and compression stress simultaneously on the thermal aging behaviors of nitrile butadiene rubber were studied by using characterization methods such as IR spectrosc-opy, thermogravimetric measurements, Differential Scanning Calorimetry (DSC) measurements and mechanical property measurements. The changes in physical properties during the aging process were analyzed and compared. Different aging conditions yielded materials with different properties. Aging at $70^{\circ}C$ under compression stress in oil, the change in elongation at break was lower than that aging in oil, but larger than that aging under compression in air. The compression set or elongation at break as evaluation indexes, 50% as critical value, the lifetime of NBR at $25^{\circ}C$ was predicted and compared. When aging under compression in oil, the prediction lifetime was lower than in air and under compression in air, and in oil. It was clear that when predicting the service lifetime of NBR in oil sealing application, compression and media liquid should be involved simultaneously. Under compression in oil, compression set as the evaluation index, the prediction lifetime of NBR was shorter than that of elongation at break as the evaluation index. For the life prediction of NBR, we should take into account of the performance trends of NBR under actual operating conditions to select the appropriate evaluation index.

에폭시 수지의 전기적 열화현상에 따른 수명 예측 (Prediction of Lifetime according to AC Aging Phenomina in Epoxy Resin)

  • 임장섭;문수경;민용기;김태성
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1990년도 추계학술대회 논문집 학회본부
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    • pp.132-135
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    • 1990
  • This paper presents prediction of insulation lifetime in stress. Essentially, Epoxy resin, when it was subjected to different types of aging condition, produced to varieties of electrical properties and lifetime using spectroscopy and breakdown test. The relationships between the structural and electrical changes of aged epoxy were Investigated.

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냉장고 압축기용 고무마운트 수명예측에 관한 연구 (A Study on the Lifetime Prediction of Rubber Mount for Refrigerator Component)

  • 우창수;박현성
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제6권2호
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    • pp.135-150
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    • 2006
  • Rubber material properties and lifetime evaluation are very important in design procedure to assure the safety and reliability of the rubber components. This paper discusses the failure mechanism and material tests were carried out to predict the useful lifetime of NBR and EPDM for compression motor, which is used in refrigerator component. The heat-aging process leads not only to mechanical properties change but also to chemical structure change so called degradation. In order to investigate the aging effects on the material properties, the accelerated test were carried out. The stress-strain curves were plotted from the results of the tensile test for virgin and heat-aged rubber specimens. The rubber specimens were heat-aged in an oven at the temperature ranging from $70^{\circ}C\;to\;100^{\circ}C$ for a period ranging from 1 to 180 days. Compression set results changes as the threshold are used for assessment of the useful life and time to threshold value were plotted against reciprocal of absolute temperature to give the Arrhenius plot. By using the compression set test, several useful lifetime prediction equations for rubber material were proposed.

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Lifetime prediction for interfacial adhesion of Carbon/Cork composites with an accelerated aging test

  • Lee, Hyung Sik;Chung, Sang Ki;Kim, Hyung Gean;Park, Byeong Yeol;Won, Jong Sung;Lee, Seung Goo
    • Carbon letters
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    • 제28권
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    • pp.9-15
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    • 2018
  • In the aerospace field, Carbon/Cork composites have been used for rocket propulsion systems as a light weight structural component with a high bending stiffness and high thermal insulation properties. For the fabrication of a carbon composite with a heat insulation cork part, the bonding properties between them are very important to determine the service life of the Carbon/Cork composite structure. In this study, the changes in the interfacial adhesion and mechanical properties of Carbon/Cork composites under accelerated aging conditions were investigated. The accelerated aging experiments were performed with different temperatures and humidity conditions. The properties of the aged Carbon/Cork composites were evaluated mainly with the interfacial strength. Finally, the lifetime prediction of the Carbon/Cork composites was performed with the long-term property data under accelerated conditions.

CPB(Cold-Pad-Batch) 염색 패더롤 고무에서 화학적 노화로 인한 가속 수명예측 (Accelerated Life Prediction of CPB(cold-pad-batch) Padder Roll Rubber to Chemical Degradation)

  • 임지영;남창우;이우성
    • 한국염색가공학회지
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    • 제29권3호
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    • pp.155-161
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    • 2017
  • In CPB(Cold-Pad-Batch) dyeing, the rubber of the padder roll is influenced by the heat, chemical and mechanical influences and thus aging of the padder roll rubber occurs. This study presents an accelerated thermal aging test of the CPB padder roll rubber with strong alkali conditions. Using Arrhenius formula of the various property values for the various aging temperatures($80^{\circ}C$, $90^{\circ}C$, $100^{\circ}C$) of the padder roll, the accelerated life predictions could be calculated. The threshold value of the property was set at different values. The hardness was set at the point where 5% degradation occurs based on the actual use conditions, and the tensile strength was set at the point where 50% degradation occurs based on the general life prediction standards. From the results of the different physical properties at differing temperatures, the Arrhenius plot could be obtained. Through the usage of the Arrhenius Equation, significant duration expectation could be predicted, and the chemical aging behavior of the CPB padder roll could be found at the arbitrary and actual temperatures.

승강기용 방진고무부품 특성 및 사용수명 평가 (Useful Lifetime Evaluation of Rubber Component for Elevator Cabin)

  • 우창수;박현성
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.576-580
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    • 2008
  • Rubber material properties and useful life evaluation are very important in design procedure to assure the safety and reliability of the rubber components. In this paper, the evaluation of characteristics and useful life prediction of rubber component for elevator cabin were experimentally investigated. The material test and accelerated heat-aging test were carried. Rubber material constants were obtained by curve fittings of simple tension, pure shear and bi-axial tension test data. Heat aging test results changes as the threshold are used for assessment of the useful life and time to threshold value were plotted against reciprocal of absolute temperature to give the Arrhenius plot. By using the rubber material and component test several useful life prediction equations for rubber component were proposed. Predicted useful life of rubber component for elevator cabin agreed fairly with the experimental lives.

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가속 열노화시험을 통한 레일패드 사용수명예측 (Useful lifetime prediction of rail-pad by using the accelerated heat aging test)

  • 우창수;박현성;최병익;양신추;장승엽;김은
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2009년도 춘계학술대회 논문집
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    • pp.1010-1015
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    • 2009
  • Rail-pad is an important and readily replaceable component of a railway track, as it is the elastic layer between the rail and the sleeper. Characteristics and useful lifetime prediction of rail-pad was very important in design procedure to assure the safety and reliability. In order to investigate the useful lifetime, the accelerate test were carried out. Accelerated test results changes as the threshold are used for assessment of the useful life and time to threshold value were plotted against reciprocal of absolute temperature to give the Arrhenius plot. By using the acceleration test, several useful lifetime prediction for rail-pads were proposed.

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고속철도용 레일패드 노후화 정량화 방안 연구 (Lifetime Prediction of Rubber Pad for High Speed Railway Vehicle)

  • 우창수;최병익;박현성;양신추;장승엽;김은
    • 대한기계학회논문집A
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    • 제33권8호
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    • pp.739-744
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    • 2009
  • Rail-pad is an important and readily replaceable component of a railway track, as it is the elastic layer between the rail and the sleeper. Characteristics and useful lifetime prediction of rail-pad was very important in design procedure to assure the safety and reliability. In this paper, the degradation of rail pad properties as a function of their in-service life is studied with a view of developing a technique for predicting the optimum period of track maintenance with regard to pad replacement. In order to investigate the useful lifetime, the accelerate test were carried out. Accelerated test results changes as the threshold are used for assessment of the useful life and time to threshold value were plotted against reciprocal of absolute temperature to give the Arrhenius plot. By using the acceleration test, several useful lifetime prediction for rail-pads were proposed.

전투화용 고무의 가속수명예측 (Accelerated Life Prediction of the Rubber for Combat Boots)

  • 유건성;이남례;여용헌;이범철
    • 한국산학기술학회논문지
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    • 제16권12호
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    • pp.8637-8642
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    • 2015
  • 현재 군에 보급되고 있는 접착식 전투화용 고무의 대표적인 노화현상은 열에 의한 정기적인 스트레스 노화가 대표적이다. 본 연구에서는 전투화용 고무의 노화시험을 실시하고, 아레니우스 관계식을 이용하여 노화온도($60^{\circ}C$, $80^{\circ}C$, $100^{\circ}C$)에 따른 반응속도 상수 k를 구하였다. 제품의 수명한계를 인장강도는 30% 감소시점, 신장률은 50% 감소시점, 내마모도는 380%로 가정하였으며, ln($P/P_0$) 및 활성화 에너지와 상수를 고려한 수명예측을 하였다. 이를 통해 노화온도에 영향을 받은 전투화용 고무의 수명을 예측하였고, 그 결과 실온($20^{\circ}C$)에서 예상수명이 10년 이상임을 확인할 수 있었다.

Life Time Prediction of Rubber Gasket for Fuel Cell through Its Acid-Aging Characteristics

  • Kim, Mi-Suk;Kim, Jin-Hak;Kim, Jin-Kuk;Kim, Seok-Jin
    • Macromolecular Research
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    • 제15권4호
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    • pp.315-323
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    • 2007
  • The present manuscript deals with the prediction of the lifetime of NBR compound based rubber gaskets for use as fuel cells. The material was investigated at 120, 140 and $160^{\circ}C$, with aging times from 3 to 600 h and increasing $H_2SO_4$ concentrations of 5, 6, 7 and 10 vol%. Both material and accelerated acid-heat aging tests were carried out to predict the useful life of the NBR rubber gasket for use as a fuel cell stack. To investigate the effects of acid-heat aging on the performance characteristics of the gaskets, the properties of the NBR rubber, such as crosslink density and elongation at break, were studied. The hardness of the NBR rubber was found to decrease with decreasing acid concentration at both $120\;and\;140^{\circ}C$, but at $160^{\circ}C$, the hardness of the NBR rubber increased abruptly in a very short time at different acid concentrations. The tensile strength and elongation at break were found to decrease with increases in both the $H_2SO_4$ concentration & temperature. The observed experimental results were evaluated using the Arrhenius equation.