• Title/Summary/Keyword: Aerospace industries

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Ultrasonic Characteristics of Internal Planar Defects of a Hot Forged Al-Si Alloy Part (Al-Si 합금 열간단조품 내부의 판상 결함의 초음파 특성)

  • Lee, Seok-Won;Joun, Man-Soo;Lee, Joon-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.6
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    • pp.612-617
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    • 2001
  • A nondestructive evaluation technique for detecting internal defects of an hot forged Al-Si alloy part is established in this study. Ultrasonic characteristics of various internal planar defects are investigated by experiments for establishing a reliable test procedure. The effect of the angle between ultrasonic energy propagation directions and planar defects on the ultrasonic signal configuration is evaluated in the pulse-echo technique. A characteristic of ultrasonic signal for the internal planar defect located near the edge is also evaluated. The applicability of the through-transmission technique is also discussed. Reliability of the presented approach is validated by the destructive testing for more than 500 specimens.

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Development of Precision Inspection Technique for Aircraft Parts Having Very Thin Features on CAD/CAI Integration (CAD/CAI 통합에 기초한 박형 단면을 가지는 항공기 터빈블레이드의 정밀측정기술 개발)

  • Park, Hui-Jae;An, U-Jeong;Kim, Wang-Do
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.6
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    • pp.1743-1752
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    • 1996
  • In this paper, a precision inspection technique using CAD/CAI integration is proposed for the parts having very thin and sharp 3 dimensional curve features. The technique begings with feature reconstruction of turbine blades which have 3 dimensional combined feometry, such as splines, and thin circles. The alifnment procedures consistsb of two phases-rough and fine phases : rough phase alignment is based on the conventional 6 point5s probing on the clear cut surfacef, and fine phase alignment is based on the intial measurement on the 3 dimensional curved parts using an lterative measurement feed-back least sequares technique for alignment. Forf the analysis of profile tolerance of parts, the actual measured points are obtained by finding the closet points on the CAD geometry by the developed subdivision technique and the Tschebycheff norm is applied based on iterative fashion, giving accurate profile tolerance value. The developed inspection technique is applied to practical procedures of blade manufacturing and demonstrated high performance.

Evaluation of Cutter Orientations in 5-Axis High Speed Milling of Turbine Blade (터빈블레이드의 5축 고속가공에서 가공경로와 공구기울임 방향의 선정)

  • 임태순;이유하;이득우;김정석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.155-160
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    • 2002
  • Recently, the development of aerospace and automobile industries has brought new technological challenges, rebated to the growing complexity of products and the new geometry of the models. High speed milling with a 5-Axis milling machine has been widely used fur 3D sculptured surface parts. When turbine blades are machined by a 5-axis milling, their thin and cantilever shape causes vibrations, deflections and twists. Therefore, the surface roughness and the waviness of the workpiece are not good. In this paper, the effects of cutter orientation and the lead/tilt angle used to machine turbine blades with a 5-axis high speed ball end-milling were investigated to improve geometric accuracy and surface integrity. The experiments were performed using a lead/tilt angle of 15$^{\circ}$ to the workpiece with four cutter directions such as horizontal outward, horizontal inward, vertical outward, and vortical inward directions. Workpiece deflection, surface roughness and the machined surface were all measured with various cutter orientations such as cutting directions, and lead/tilt angle. The results show that the best cutting strategy for machining turbine blades with a 5-axis milling is horizontal inward direction with a tilt angle.

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Development of Nitrogen Charging Trailer for Aircraft Improved Operability (운용성을 개선한 항공기용 질소충전트레일러 국산화 개발)

  • Park, Hyo-Jin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.6
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    • pp.513-518
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    • 2018
  • Nitrogen charging trailer applied to KUH-1 is a device to charge Nitrogen in main front wheel buffer, tail bumper buffer, brake accumulator and tire of aircraft. As the name suggests, it is a device that has mobility along with nitrogen charging. Originally supplied by Tronair in the United States, it was imported from Korea, and the locally developed product not only satisfies the performance of the existing product, but also designed to be easier than the product introduced in the operation. It was selected as the joint investment project of the 15th civilian government building, and development needs analysis and test evaluation were carried out under the support of development and management of Korea Aerospace Industries and Defense Agency for Technology and Quality.

A structure-borne noise prediction based on the Boundary Element Method with a Laser Doppler Vibrometer (경계요소법과 레이저 진동센서를 이용한 구조방사소음 예측시스템 구축)

  • Kim, Jung-Seon;Kim, Dae-Sung;Kyong, Yong-Soo;Wang, Se-Myung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.1366-1370
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    • 2007
  • Predicting the noise radiated from vibrating structures is important in the automotive, aerospace, construction equipment, and defense industries. In this paper, a numerical implementation of the boundary element method in solving the Helmholtz integral equation for radiated noise prediction is presented. To predict the noise emitted by vibrating structure, the developed code can use the results from a structure analysis performed by a multi-purpose structural finite element code like ANSYS and directly measured data by non-contact vibration sensor like Laser Doppler Vibrometer. To verify the accuracy of developed code, two kinds of verification are perfomed. Firstly, the computer code used the harmonic analysis results of ANSYS in simple model and try to match with SYSNOISE. After matching with simulation results, the code compared with the result from SYSNOISE which used the velocity data from the LDV measurement with different number of points. The performance of the developed code for vibro-acoustic noise prediction is presented using the experimental results of the non-contact sensor

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CFRP Drilling Experiments: Investigation on Defect Behaviors and Material Interface Detection for Minimizing Delamination (탄소섬유복합재 가공의 결함특성 및 결함 저감을 위한 경계검출)

  • Kim, Gyuho;Ha, Tae In;Lee, Chan-Young;Ahn, Jae Hoon;Kim, Joo-Yeong;Min, Byung-Kwon;Kim, Tae-Gon;Lee, Seok-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.6
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    • pp.453-458
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    • 2016
  • CFRP (Carbon Fiber Reinforced Plastic) and CFRP-metal stacks have recently been widely used in the aerospace and automobile industries. When CFRP is machined by a brittle fracture mechanism, defect generation behaviors are different from those associated with metal cutting. The machining quality is strongly dependent on the properties of CFRP materials. Therefore, process control for CFRP machining is necessary to minimize the defects of differently manufactured CFRPs. In this study, defects in drilling of CFRP substrates with a variety of fiber directions and resin types are compared with respect to thrust force. An experimental study on material interface detection is carried out to investigate its benefits in process control.

High Temperature Ablation Behaviors of Multilayer Coated Stainless Steel (다층 코팅된 Stainless Steel의 고온 내삭마특성)

  • Choi, Kwangsu;Yang, Wonchul;Kim, Yeong joo;Park, Joon Sik;Kim, Min Kyu
    • Korean Journal of Materials Research
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    • v.28 no.3
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    • pp.135-141
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    • 2018
  • Stainless steel is being used in various industries such as automobile and aerospace for its cheap manufacturing cost and excellent mechanical properties. However, stainless steel failed to stably protect a specimen with a $Cr_2O_3$ protective layer at temperatures above $1000^{\circ}C$. Thus, improving the high temperature flame resistance of the specimen through additional surface coating was needed. In this study, multilayer coatings of YSZ and $Al_2O_3$ were performed on SUS 304 specimens using pack cementation coatings and thermal plasma spray. The multilayer coated specimen showed enhanced thermal properties due to the coated layers. The microstructures and phase stability are discussed together with flame conditions at $1350^{\circ}C$.

The Effect of Microstructure and Temperature on Fatigue Crack Propagation in Ti-3A1-2.5V A11oy (Ti-3A1-2.5V 합금의 피로균열전파특성에 미치는 미세조직 및 온도의 영향)

  • 임병수
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.2
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    • pp.58-66
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    • 1997
  • Ti alloys, with the advantageous tensile strength/density ratio and the chemical stability, have been used widely in the aerospace and chemical engineering industries and their usages are still expanding in various industrial areas. In the automotive industry, because of their superior merits of weight reduction and fuel saving, Ti alloys are expected to be used as various part materials including connecting rods, engine valves, springs and retainers, which are all subjected to the fatigue loads. In this study, using Ti-3A1-2.5V, the effects of temperature and microstructure change on fatigue crack propagation has been investigated. Five different microstructures were tested at the temperatures of room temperature, 20$0^{\circ}C$, 30$0^{\circ}C$ and 40$0^{\circ}C$ under the same frequency 20Hz. Some of the conclusions obtained are as follows: (1)Microstructurally, the morphology of less $\alpha$-phase and finer lamellar structure of $\alpha$ and $\beta$-Ti showed better registance to the fatigue crack propagation. (2)Fatigue crack growth rate increased with test temperature.

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Cloud-based Satellite Image Processing Service by Open Source Stack: A KARI Case

  • Lee, Kiwon;Kang, Sanggoo;Kim, Kwangseob;Chae, Tae-Byeong
    • Korean Journal of Remote Sensing
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    • v.33 no.4
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    • pp.339-350
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    • 2017
  • In recent, cloud computing paradigm and open source as a huge trend in the Information Communication Technology (ICT) are widely applied, being closely interrelated to each other in the various applications. The integrated services by both technologies is generally regarded as one of a prospective web-based business models impacting the concerned industries. In spite of progressing those technologies, there are a few application cases in the geo-based application domains. The purpose of this study is to develop a cloud-based service system for satellite image processing based on the pure and full open source. On the OpenStack, cloud computing open source, virtual servers for system management by open source stack and image processing functionalities provided by OTB have been built or constructed. In this stage, practical image processing functions for KOMPSAT within this service system are thresholding segmentation, pan-sharpening with multi-resolution image sets, change detection with paired image sets. This is the first case in which a government-supporting space science institution provides cloud-based services for satellite image processing functionalities based on pure open source stack. It is expected that this implemented system can expand with further image processing algorithms using public and open data sets.

A Study on Fatigue Characteristics of Aircraft Brake Disk Material (CFRC) (항공기 브레이크 디스크(CFRC)의 피로특성연구)

  • Kim, Hye Sung;Kim, Hyun Soo;Kam, Moon Gap;Kim, Tae Gyu
    • Journal of the Korean Society for Heat Treatment
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    • v.21 no.3
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    • pp.131-136
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    • 2008
  • The fatigue characteristics of the carbon fiber reinforced carbon composites (CFRC) material are necessary for the advanced industries requiring the thermal resistance. The research and development of CFRC have been in progress in the field of aerospace and defense industry. In this paper, we investigated the fatigue characteristics of CFRC by using an aircraft brake disk system. As the results of a series of tensile tests, the tensile strengths of CFRC were appeared 102.8 MPa ($0^{\circ}$), 98.6 MPa ($60^{\circ}$), and 95.5 MPa ($90^{\circ}$), respectively. It was showed that CFRC had better tensile property than the usual composite materials. As the results of fatigue tests, the fatigue limit was ~ 77 MPa, which is under the 75% of the maximum tensile load. CFRC is recommended as a strong potential composite materials because the carbon fibers are closely packed and strongly bonded between the carbon fibers.