• 한국표면공학회지
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• 제47권6호
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• pp.282-286
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• 2014

Wear characteristic of the nitrided SKD61 which is a typical mold material using for the extrusion of Al6061 alloy was investigated. The surface of SKD61 was nitrided by salt bath and plasma processes. The thickness of surface nitride layer was about $8.9{\mu}m{\sim}21.3{\mu}m$. Reciprocating friction wear test conducted using pin on disk type indicated the plasma treatment followed salt bath has a lower friction coefficient and a smaller adhesive wear with Al6061 alloy. That was identified by the $Fe_4N$ which has a better wear resistance than FeN mainly formed by plasma nitriding.

• 열처리공학회지
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• 제13권2호
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• pp.71-84
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• 2000

A study on adhesion and wear resistance of VC(vanadium carbide) coating on die steels, STD11 and STD61, has been carried out. The VC coating on the die steels was made by immersing them in molten borax bath, a kind of TRD(thermo-reactive deposition and diffusion). Adhesion strength and wear resistance were investigated using scratch test, indentation test and plate-disc test(Ogoshi type) respectively. The influence of sliding distance on the amount of wear has been determined and dominant wear mechanisms has been characterized using optical microscopy, scanning electron microscopy and EDS spectroscopy. The critical adhesion strength($L_c$) between VC coating layer and substrate(STD11) was increased to 60N($L_c$) in the scratch test. In the case of STD61, the strength increased to 24N. The wear resistance of VC coated die steels was excellent because the diffusion layer formed just below the coating layer. The dominant wear mechanism was identified as adhesive wear for VC coating die steels which were worn by combination of cracking and plucking of VC fragments and disc.

• 대한금속재료학회지
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• 제47권10호
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• pp.667-674
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• 2009

High temperature wear of STD 61 tool steels sliding against the Al-9%Si coated steels used for hot press forming has been studied in comparison with that of the tool steels sliding against the uncoated steels. Wear tests have been performed using a pin-on-disc configuration under an applied normal load of 50N for 20 min with heating the coated and uncoated steels up to 800$^{\circ}C$. It was found on the worn surface of the STD 61 tool steels sliding against the Al-9%Si coated steels that the formation of the glazed layers containing Al transferred from the coated tribopair may contribute to a reduction of the coefficient of friction, and detachment in part occur due to delamination wear, resulting in higher specific wear rate. On the other hand the Fe-oxide wear debris entrapped on the softer surface of the uncoated steels can act as a tribosurface, leading to decreased adhesive wear of the STD 61 tool steels, resulting in a lower specific wear rate.

• 한국재료학회지
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• 제5권8호
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• pp.960-965
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• 1995

반응 가스 분압의 조절에 의한 HCD식 이온 도금 법으로 다양한 조성의 Ti(C, N) 경질 피막을 ASP30 공구강에 도금하였고 이 피막의 내마모성에 대한 조성의 영향을 경도, 밀착력 및 마모기구의 변화 등의 관점에서 고찰하였다. 경도는 질소나 탄소와 같은 비금속 성분량의 증가에 비례하지만 탄소함유량의 중가는 밀착력을 오히려 감소시켰다. 이 경향은 피막 밀도가 비교적 작은 정략적비 이하인 구간([C+N]/Ti<1)에서 보다 그 이상인 조성에서 영향이 뚜렷하였다. 따라서 피막의 내마모 특성은 높은 경도를 유지할 수 있는 ([C+N]/Ti>1)인 구역 내에서 밀착력 저하에 의한 adhesive 형태로의 마모 기구 변이를 억제할 수 있는 저 탄소 조성을 가질 때 최대로 된다.

• 한국산학기술학회논문지
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• 제16권8호
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• pp.5721-5727
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• 2015

페인트는 외부로부터 본체가 손상되는 것을 막아주며, 오랫동안 색깔과 마무리 상태를 유지해 준다. 유기용제와 물이 페인트의 용제로 사용되고 있으며, 유기용제는 VOCs의 인위적인 공급원으로 알려져 있다. 이러한 이유로 자동차 내장부품에서 유기용재 페인트의 사용은 줄어들고 있으며, 외장 부품에서는 계속 사용하고 있다. 수성페인트의 접착력은 유성페인트에 비하여 작아, 페인트가 기제로부터 박리되고 있어, 품질문제를 일으킨다. 본 연구에서는 수성페인트와 실린 혼합물의 접착 특성에 대하여 연구하였다. 수성페인트의 접착력을 향상시키기 위하여 접착제와 혼합이 필요하다. 접착력은 UTM을 이용하여 ASTM D1002 방법으로 측정하였고, 박리현상은 ASTM D1002를 사용하여 측정하였다. 수성페인트와 실란접착제의 최적 혼합조건은 $25^{\circ}C$, 500rpm, 20분 이었으며. 실란접착제 농도는 5wt% 이었다

• 한국재료학회지
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• 제8권12호
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• pp.1115-1120
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• 1998

Ni계 경면합금인 Deloro 50의 마모거동을 15ksi와 30ksi 접촉응력하의 여러 마모조건에서 조사하였다. 상온대기중에서 Deloro 50는 15ksi 응력에서도 극심한 응착마모가 발생하는 매우 낮은 마모저항성을 보였는데 이는 fcc 결정구조를 갖는 Deloro 50 기지상의 경도와 가공경화율이 strain-induced 상변태를 이웅한 hcp 결정구조의 Stellite 6보다 낮기 때문으로 생각된다. 상온 수중에서 Deloro 50는 15ksi 응력에서 Stellite 6와 비슷한 마모저항성을 보였는데 이는 물이 미세요철간의 금속간 접촉을 억제하였기 때문으로 생각된다. 그러나, 30ksi의 높은 접촉응력에서는 상온 대기중길 같은 응착마모가 발생하는 것으로 보아, 30ksi의 높은 응력에서는 물의 응착마모 억제 효과가 없었기 때문으로 생각된다. $300^{\circ}C$ 대기중에서 Deloro 50는 30ksi의 높은 접촉응력에서도 Stellite 6보다 우수한 마모저항성을 보였는데 이는 고온에서 마모시 생성되는 복합산화물층이 효과적으로 금속간 접촉을 방해하여 응착마모를 억제하였기 때문으로 생각된다.

• Journal of Advanced Marine Engineering and Technology
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• 제24권1호
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• pp.67-74
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• 2000

Recently, PTFE-polymide composites are being used self-lubricating parts for industrial field. Thus, this study is mainly concerned with friction and wear properties for the piston ring of non-lubricating air compressor which made of PTFE-polymide composites. The friction and wear test was carried out for the different composition ratio under the atomsphere room temperature and constant load of 7.69N and their friction and wear properties were compared with each other at various sliding speed. notable results are summarized as follows. PTFE 100% showed that friction coefficient was almost same values at 0.94 and 1.88m/s but the value was decreased at 2.83m/s because the friction temperature is higher than low speed. PTFE 80%-PI 20% showed the lowest mean friction coefficient at 2.83m/s. PTFE 20-PI 80% showed the highest friction coefficient at 0.94m/s and the value was decreased at high speed but the value is higher than other materials except PTFE 100 %. PI 100% showed the highest friction coefficient at 0.94 and 1.88m/s becuase adhesive wear mainly occurred that speed. PTFE 100% showed highest specific wear rate on the whole. Specific wear rate of PTFE 80%-PI 20% was almost the same value with PTFE 20%-PI80%. PI 100%showed the lowest value at high sliding speed because the friction surface was thicken and carbonated by high friction temperature.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 추계학술대회
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• pp.616-621
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• 2003

Fluid-elastic instability is believed to be a cause of the large-amplitude vibration and resulting rapid wear of heat exchanger tubes when the flow velocity exceeds a critical value. For sub-critical flow velocities, the random turbulence excitation is the main mechanism to be considered in predicting the long-term wear of steam generator tubes. Since flow-induced interactions of the tubes with tube supports in the sub-critical flow velocity can cause a localized tube wear, tube movement in the clearance between the tube and tube support as well as the normal contact force on the tubes by fluid should be maintained as low as possible. A simplified method is used for predicting fretting-wear damage of the double $90^{\circ}$U-bend tubes. The approach employed is based on the straight single-span tube analytical model proposed by Connors, the linear structural dynamic theory of Appendix N-1300 to ASME Section III and the Archard's equation for adhesive wear. Results from the presented method show a similar trend compared with the field data. This method can be utilized to predict the fretting-wear of the double $90^{\circ}$U-bend tubes in steam generators.

• 대한금속재료학회지
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• 제48권11호
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• pp.1003-1008
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• 2010

In this study, the effect of the reinforcement on the wear behaviour and mechanical properties of hypereutectic Al-Si alloys was investigated. The Gas atomized hypereutectic Al-20Si alloy powders were mixed with 1, 3, and 5 wt.% AlN and TiC ceramic particles and consolidated by hotpress. The Al-20Si powder has both finely dispersed primary Si phases and eutectic structures. The Al-20Si-AlN, TiC composites showed that the reinforcements were distributed along the boundary of the Al-20Si alloy. The UTS increased with increasing the AlN, TiC contents. At a lower load, with an increasing weight fraction of reinforcements, the wear rate decreased in both composites and the wear mechanism was adhesive wear. At a higher load, the shape of the debris changes the mechanism of the AlN composites to abrasive-adhesion wear and this resulted in an increase of the wear rate.

• 한국재료학회지
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• 제9권4호
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• pp.392-397
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• 1999

The tensile strength and water resistance of ADC12 alloy matrix composites reinforced with saffil/ceraklwool and saffil/Si particle prepared by squeeze casting have been investigated in room temperature and $250^{\circ}C$. Adhesive and scuffing wear phenomena was studied when load was changed to 10~40N and wear velocity was 2.0m/s at room temperature and $250^{\circ}C$. Generally, the morphology of tensile fractured surface revealed dimple pattern which implies ductile fracture of the composites. However, cleavage fracture was also observed in case of ADC12 alloy based saffil/Si particle composite. The maximum tensile strength of 320MPa was obtained in ADC12 alloy based composites reinforced by saffil/cerakwool(5:5) preformed fibers. In the results of dry wear test, it was observed that scuffing was occurred at 40N in room temperature and 30N for $250^{\circ}C$.