• Journal of Welding and Joining
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• v.16 no.1
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• pp.98-105
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• 1998

The accuracy of the finite element method depends upon the mesh that is used in the analysis. The temperature around the arc is higher than the melting point of the materials, and it drops sharply in the regions just away from the arc. This requires an extremely fine mesh in the confined high temperature region to predict the temperature accurately in that region. But the computational time increases with the fineness of mesh. Since fine mesh is required only around the arc source, adaptivity of the input mesh according to the position of the arc source is efficient. The remeshing technique gives a fine mesh in the high temperature region around the arc and a coarse mesh in other region at any time step. With this it is possible to achieve desired accuracy with less computation time. In this study a transient adaptive mesh, remeshing technique, is developed and calculated temperature for a sample problem.

• Korean Journal of Computational Design and Engineering
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• v.12 no.4
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• pp.255-262
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• 2007

In the finite element analysis of forming process, objects are described with a finite number of elements and nodes and the approximated solutions can be obtained by the variational principle. One of the shortcomings of a finite element analysis is that the structure of mesh has become inefficient and unusable because discretization error increases as deformation proceeds due to severe distortion of elements. If the state of current mesh satisfies a certain remeshing criterion, analysis is stopped instantly and resumed with a reconstructed mesh. In the study, a new remeshing algorithm using tetrahedral elements has been developed, which is adapted to the desired mesh density. In order to reduce the discretization error, desired mesh sizes in each lesion of the workpiece are calculated using the Zinkiewicz and Zhu's a-posteriori error estimation scheme. The pre-constructed mesh is constructed based on the modified point insertion technique which is adapted to the density function. The object domain is divided into uniformly-sized sub-domains and the numbers of nodes in each sub-domain are redistributed, respectively. After finishing the redistribution process of nodes, a tetrahedral mesh is reconstructed with the redistributed nodes, which is adapted to the density map and resulting in good mesh quality. A goodness and adaptability of the constructed mesh is verified with a testing measure. The proposed remeshing technique is applied to the finite element analyses of forging processes.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.25 no.6
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• pp.1004-1014
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• 2001

The fully automatic algorithm from initial finite element mesh generation to remeshing in two dimensional geometry is introduced using bubble packing method (BPM) for finite element analysis. BPM determines the node placement by force-balancing configuration of bubbles and the triangular meshes are made by Delaunay triangulation with advancing front concept. In BPM, we suggest two node-search algorithms and the adaptive/recursive bubble controls to search the optimal nodal position. To use the automatically generated mesh information in FEA, the new enhanced bandwidth minimization scheme with high efficiency in CPU time is developed. In the remeshing stage, the mesh refinement is incorporated by the control of bubble size using two parameters. And Superconvergent Patch Recovery (SPR) technique is used for error estimation. To verify the capability of this algorithm, we consider two elasticity problems, one is the bending problem of short cantilever beam and the tension problem of infinite plate with hole. The numerical results indicate that the algorithm by BPM is able to refine the mesh based on a posteriori error and control the mesh size easily by two parameters.

• Computational Structural Engineering
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• v.6 no.3
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• pp.99-112
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• 1993

One of the characteristics of Delaunay-Voronoii methods of mesh generation is local remeshing ability in comparison with other methods, which is very useful in adaptive finite element applications. Main part of the process is to construct remeshing element group out of the whole elements and to remesh it. Adjacent element array, accompanied with an additional algorithm of several lines, is introduced to make the process simple so that implementation of the concept is possible at the level of general PC users.

• Transactions of Materials Processing
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• v.13 no.4
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• pp.334-341
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• 2004

In this study, a remeshing algorithm adapted to the mesh density map using the Delaunay mesh generation method is developed. In the finite element simulation of forging process, the numerical error increases as the process goes on because of discrete property of the finite elements and distortion of elements. Especially, in the region where stresses and strains are concentrated, the numerical error will be highly increased. However, it is not desirable to use a uniformly fine mesh in the whole domain. Therefore, it is necessary to reduce the analysis error by constructing locally refined mesh at the region where the error is concentrated such as at the die corner. In this paper, the point insertion algorithm is used and the mesh size is controlled by using a mesh density map constructed with a posteriori error estimation. An optimized smoothing technique is adopted to have smooth distribution of the mesh and improve the mesh element quality.

• Korean Journal of Computational Design and Engineering
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• v.14 no.3
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• pp.197-206
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• 2009

In a finite element analysis of the metal forming processes having large plastic deformation, largely distorted elements are unstable and hence they influence upon the result toward negative way so that adaptive remeshing is required to avoid a failure in the numerical computation. Therefore automatic mesh generation and regeneration is very important to avoid a numerical failure in a finite element analysis. In case of generating quadrilateral mesh, the automation is more difficult than that of triangular mesh because of its geometric complexity. However its demand is very high due to the precision of analysis. Thus, in this study, an automatic quadrilateral mesh generation and regeneration method using grid-based approach is developed. The developed method contains decision of grid size to generate initial mesh inside a two dimensional domain, classification of boundary angles and inner boundary nodes to improve element qualities in case of concave domains, and boundary projection to construct the final mesh.

• Journal of the Korean Society for Railway
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• v.2 no.3
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• pp.46-53
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• 1999

In this paper, made was a study on a mesh generation method based on the pollution error. This method is designed for the control of the pollution error in any patch of elements of interest. It is a well-known fact that the pollution error estimates are much more than the local one. When the pollution error is significant, nothing can be said about the reliability of any estimator based on local computations in the patch. Reliable a posteriori error estimation is possible by controlling the pollution error in the patch through proper design of the mesh outside the patch. This design is possible by equally distributing the pollution error indicators over the mesh outside the patch. The mesh generated from the conventional feedback pollution-adaptive mesh generation algorithm needs many iterations. Therefore, the solution time is significant. But the remeshing scheme in the proposed method was used here. It was shown that the pollution-adaptive mesh improves the E.I., simply denoted as Effectivity Index, on the patch of interest, and the pollution error reduces less than the local error.

• Journal of the Korean Society for Precision Engineering
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• v.23 no.4 s.181
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• pp.37-43
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• 2006

In this paper, an approach to adaptive finite element analysis of three-dimensional forging processes is presented with emphasis on remeshing. In the approach, an optimal tetrahedral element generation technique is employed and the mesh density is specified by the combination of the weighted normalized effective strain and the normalized effective strain rate as well as the weighted normalized curvature. The approach is applied to computer simulation of an enclosed die forging process of a bevel gear and its results are compared with its related experiments. It has been shown that the analyzed results are in good agreement with the experimental ones.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.05a
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• pp.209-214
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• 2005

In this paper, finite element simulation of three-dimensional bulk metal forming processes is performed by an automated adaptive tetrahedral mesh generation scheme. A dynamic data exchange scheme is employed between tetrahedral mesh generator and forging simulator to minimize user intervention. Both number of elements and density distributions are controlled by the octree technique. The presented approach is applied to automatic forging simulation in order to evaluate the efficiency of the developed schemes and the simulation results are compared with $DEFORM^{TM}$.

• Journal of computational fluids engineering
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• v.2 no.1
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• pp.66-72
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• 1997

Optimum nozzle design exploiting the method of characteristic(M.O.C) has been in application as an efficient design methodology targeting a less weighted and short expansion nozzle. This paper treats the optimum nozzle design and the analysis of the inviscid compressible flow inside. Based on traditional Rao's method, the optimum nozzle design is coded with minor modifications for the identification of the control surface across which the mass flux should be conserved. Internal flow field is simulated numerically by M.O.C and implicit/explicit Taylor-Galerkin finite element method(F.E.M) with the aid of adaptive remeshing to capture the shock wave, hence improve the accuracy. Designed and calculated flow fields due to the separate analyses show that the mass flux predicted by optimum nozzle design with M.O.C is not conserved across the control surface and the sonic line should be located upstream of the nozzle throat. Rao's optimum nozzle design methodology exaggerates the momentum thrust and tends to overemphasize the engine performance loss.