• Title/Summary/Keyword: Adaptive Process Control

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The Self-tuning PID Control Based on Real-time Adaptive Learning Evolutionary Algorithm (실시간 적응 학습 진화 알고리듬을 이용한 자기 동조 PID 제어)

  • Chang, Sung-Ouk;Lee, Jin-Kul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.9
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    • pp.1463-1468
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    • 2003
  • This paper presented the real-time self-tuning learning control based on evolutionary computation, which proves its superiority in finding of the optimal solution at the off-line learning method. The individuals of the populations are reduced in order to learn the evolutionary strategy in real-time, and new method that guarantee the convergence of evolutionary mutations is proposed. It is possible to control the control object slightly varied as time changes. As the state value of the control object is generated, evolutionary strategy is applied each sampling time because the learning process of an estimation, selection, mutation is done in real-time. These algorithms can be applied; the people who do not have knowledge about the technical tuning of dynamic systems could design the controller or problems in which the characteristics of the system dynamics are slightly varied as time changes.

Control Characteristics Improvement of Single Rod Hydraulic Cylinder Subjected to Varying Load (가변하중을 받는 유압실린더의 제어특성개선)

  • Yum, Man-Oh
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.4
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    • pp.46-52
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    • 2003
  • For position control of electro-hydraulic servo system, single rod cylinders and double rod cylinders are used. Single rod cylinders have simple structure for manufacturing but different volume ratio of two sides induce to non-linearity in process of then mathematical modeling. So only with conventional PID control method it is difficult to control single rod cylinders precisely. For mole precise position control of single rod cylinders, a controller which is inserted a velocity feedback PID controller and MRAC controller are proposed. With experiment control performances of three control methods are compared. In case of experiment, for external varying load to the system, a hydraulic cylinder and a pressure control valve are used. In conclusion a MRAC is considered a suitable control method for external varying load.

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Adaptive Three-Point Bending Controller Through Real-Time Springback Estimation for Beams (실시간 스프링백 예측을 통한 보의 3점굽힘 적응제어기 설계)

  • 정성종
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.62-68
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    • 2000
  • In order to automate straightening process of deflected beams an adaptive three-point bending controller is studies which estimates and controls springback of beams under three-point bending. An analytical load-deflection model for three-point bending of beams with circular cross sections is derived nondimensionally. In spite of variation of material and process parameters this model can be applied to springback estimation by measuring real-time values of reactive load and deflection of the beam. A hydraulic punch stroke controller is designed to take real-time controls of the permanent deflection of the beam. The validity of the proposed system is verified through experiments.

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A New Auto-Tuning PI Controller by Pattern Recognition (패턴 인식에 의한 새로운 자동조정 PI제어기)

  • Park, Gwi-Tae;Lee, Kee-Sang;Park, Tae-Hong
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.40 no.7
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    • pp.696-705
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    • 1991
  • This paper describes the procedures for pre-tuning and re-tuning the gains of PI controller based on output patterns -output error integral- of the unknown process which may not have any information, for example, system order, deadtime, time constant, etc. The key ideas of the proposed adaptive scheme are as follows. The scheme determines the initial gains by using ZNM (Ziegler-Nichols Method) with relay feedback, and then the adaptive algorithms by pattern recognition are introduced for re-runing the PI gains with on-line scheme whenever control conditions are changed. Because, among the various auto-tuning procedures, ANM with relay feedback has the difficulty in re-tuning with on-line and Bristol method has no comment on initial settings and has variables to pre-determine, which makes the algorithm comples, the proposed methods have the combined scheme with above two procedures to recover those problems. And this paper proposes a simple way to determine adaptive constant in Bristol method. To show the validity of the proposed method, an example is illustrated by computer simulation and a laboratory process, heat exchanger, is experimented.

A Study on the Stand-Alone GPS Jump Error Smoothing Scheme (Stand-Alone GPS 점프오차 스무딩 기법 연구)

  • Lee, Tae-Gyoo;Kim, Kwangjin;Park, Heung-Won
    • Journal of Institute of Control, Robotics and Systems
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    • v.7 no.12
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    • pp.1015-1023
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    • 2001
  • error behaviour can be considered as a linear combination of low amplitude random noise and abrupt jumps. The reason of jump appearance can be explained by the semi-shading effects(buildings, trees), jamming, high dynamic of vehicle and so on. This study describes the stand-alone GPS error jump smoothing algorithm which is developed based on the scalar adaptive filter. The algorithm consists of the coarse jump smoothing and the fine jump smoothing. On the coarse smoothing step, GPS velocities or position differences are used as the measurement for the scalar adaptive filter. The purpose of adaptive filter is to smooth the jump errors. The coarse positions are detennined by the integration of smoothed velocities. On the fine smoothing step, the differences between GPS positions and the coarse positions are smoothed by another scalar adaptive filter. The reason of fine smoothing is based on the facts that smoothing accuracy depends on the variance ofusefuJ signa\. The coarse smoothing which deal with the difference of positions provides the rough error removing. So the coarse smoothed velocities can have much more low amplitude than the raw ones. The fine smoothing procedure provides high quality of filtering process. Simulation results show the efficiency of proposed scheme.

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Adaptive Control of CNC Boring Machine by Application of the Variance Perturbation Method (분산 섭동법 에 의한 CNC보오링 머시인 의 적응제어)

  • 이종원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.1
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    • pp.65-70
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    • 1984
  • A recursive parameter estimation method is applied to spindle deflection model during boring process. The spindle infeed rate is then determined to preserve the diametral tolerance of bore. This estimation method is further extended to adaptive control by application of the variance perturbation method. The results of computer simulation attest that the proposed method renders the optimal cutting conditions, maintaining the diametral accuracy of bore, regardless of parameter fluctuations. The proposed method necessitating only post-process measurements features that initialization of parameter guess values in simple, a priori knowledge on parameter variations is not needed and the accurate estimation of optimal spindle infeed rate is obtained, even if the parameter estimation may be poor.

Molten steel level control of strip casting process using stable adaptive fuzzy control scheme (안정 적응 퍼지 제어기를 이용한 박판 주조 공정에서의 용강 높이 제어)

  • Joo, Moon-G.;Lee, D.S.;Kim, Y.H.
    • Proceedings of the KIEE Conference
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    • 2001.07d
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    • pp.1929-1931
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    • 2001
  • An adaptive fuzzy logic controller to regulate molten steel level in the strip casting process is presented, where parameters of fuzzy controllers are adapted stably by using Lyapunov-stability theory and a switching controller is used together to deal with the approximation error of fuzzy logic system. The level error is proven to converge to zero asymptotically. In the simulation, the clogging/unclogging of a stopper nozzle is considered and overcome by the proposed controller. Robustness to uncertainty is shown to be superior to conventional PI controller.

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Fuzzy Control of Discharge Pulse Duration for Electrical Discharge Machinery (방전가공기의 방전 펄스 시간의 퍼지제어)

  • Lee, Je-Hie;Park, Ho-Joon;Yang, Jik-Hyun;Huh, Uk-Youl;Lee, Sun-Woo;An, Sung-Kwang
    • Proceedings of the KIEE Conference
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    • 1996.07b
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    • pp.1167-1169
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    • 1996
  • As electrical discharge machinery(EDM) is industrial process which is manufactured by discharge energy, by producing discharge, EDM process finished material at the little micrometer air gap. Especially, EDM is used for the characteristic of heat-resisting material, it puts to use air-space industrial element, confusing shaping material such as jet engine, rocket elements. Working performance. is changed by environment of working, discharge current voltage and duration of discharge pulse. Evaluation of performance working is work speed, clearance smoothing of product surface, wasting of pole. In this paper, this machine is compensated by adaptive controller which corrects the weak points of classical machine which is observed and operated working condition by user in hands. The previous purpose is main object in this thesis. The adaptive controller automatically detect abnormal condition and working conditions. To improve performance, surface smoothing and working speed, the adaptive controller uses fuzzy control strategy. To evaluate performance, this controller is implemented by microprocessor i80c196 and is applied real experimental machine.

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Adaptive Multitorch Multipass SAW

  • Moon, H.S.;Beattie, R.J.
    • International Journal of Korean Welding Society
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    • v.1 no.1
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    • pp.1-6
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    • 2001
  • This paper describes several advances in sensor and process control techniques for applications in Submerged Arc Welding (SAW), which combine to give a fully automatic system capable of controlling and adapting the overall welding process. This technology has been applied in longitudinal and spiral pipe mills and in pressure vessel production.

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A Study on Automatic Seam Tracking using Vision Sensor (비전센서를 이용한 용접선 자동추적에 관한 연구)

  • 조택동;양상민;전진환
    • Journal of Welding and Joining
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    • v.16 no.6
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    • pp.68-76
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    • 1998
  • A CCD camera with a laser stripe was applied to realized the automatic weld seam tracking. The 3-dimensional information obtained from the vision system made it possible to generate the weld torch path. The adaptive Hough transformation was used to extract laser stripes an to obtain specific weld points. It takes relatively long time to process image on-line control using the basic control using the basic Hough transformation, but it has a tendency of robustness over the noises such as spatter. For this reason, it was complemented with adaptive Hough transformation to have an on-line processing ability for scanning specific weld points. The dead zone, where the sensing of weld line is impossible, was eliminated by rotating the camera with its rotating axis centered at the weld torch. When weld lines were detected, the camera angle was controlled in order to get the minimum image data for sensing of weld lines. Consequently, the image processing time was reduced.

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