• Title/Summary/Keyword: Acoustic emission technology

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Characteristic Analysis and Origin Positioning of Acoustic Signals Produced by Partial Discharges in Insulation Oil

  • Park, Dae-Won;Jo, Hyang-Eun;Kim, Sun-Jae;Kil, Gyung-Suk
    • Journal of Electrical Engineering and Technology
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    • v.8 no.6
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    • pp.1468-1473
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    • 2013
  • This paper dealt with the propagation characteristics of acoustic signals produced by partial discharges and the positioning of PD origin in insulation oil to develop insulation diagnostic techniques of oil-immerged transformers. Electrode systems such as needle to plane, plane to plane, and particle electrodes were fabricated to simulate some defects of power transformers. In addition, the frequency spectrum and propagation characteristics of acoustic signals with partial discharge (PD) in insulation oil were analyzed. Although there were differences based on the type of defect, the frequency spectra of the acoustic signals measured by wide and narrow band acoustic emission (AE) sensors were distributed in the range of 50 kHz-400 kHz. Therefore, a narrowband AE sensor is suitable for the diagnosis of oil-immersed power transformers. We could find the position of the PD source with an error margin of 10% in the experiments by calculating the position of the PD occurrence using the time difference of arrival measured by five AE sensors.

Tool Condition Monitoring using AE Signal in Micro Endmilling (마이크로 엔드밀링에서 AE 신호를 이용한 공구상태 감시)

  • Kang Ik Soo;Jeong Yun Sik;Kwon Dong Hee;Kim Jeon Ha;Kim Jeong Suk;Ahn Jung Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.1 s.178
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    • pp.64-71
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    • 2006
  • Ultraprecision machining and MEMS technology have been taken more and more important position in machining of microparts. Micro endmilling is one of the prominent technology that has wide spectrum of application field ranging from macro parts to micro products. Also, the method of micro-grooving using micro endmill is used widely owing to many merit, but has problems of precision and quality of products due to tool wear and tool fracture. This investigation deals with state monitoring using acoustic emission(AE) signal in the micro-grooving. Characteristic evaluation of AE raw signal, AE hit and frequency analysis for condition monitoring is presented. Also, the feature extraction of AE signal directly related to machining process is executed. Then, the distinctive micro endmill state according to the each tool condition is classified by the fuzzy C-means algorithm.

Experimental Study on the On-line Monitoring of Offshore Structures Using Acoustic Emission Technology (음향방출법을 이용한 해양구조물의 온라인 감시에 관한 실험적 연구)

  • Won, Soon-Ho;Cho, Kyung-Shik
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3B
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    • pp.73-82
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    • 1999
  • In this research, an experimental study is presented to check the possibilities of offshore structures monitoring using AE techniques. The underwater transducer and preamplifier are fabricated. And, it is proved that this unit can be used for the detection of AE in offshore structures. Wave propagation studies have shown that supplementary attenuations due to seawater are significantly reducing the detection range of the sensors. It excludes the possibility of offshore structures monitoring with a small number of sensors. We conclude that AE waves would be correctly detected for a path of about 3m. Tubular joints have been tested in air and underwater using simulated elastic wave. Ability of AE techniques to detect and locate cracks early in their evolution has been demonstrated. Several parameters of AE generation have been set in evidence. It has also been shown that crack development goes with an increase of AE parameter. Conclusively, it is shown that AE techniques can provide practical alternatives to present methods being used for inspection of deep-water offshore structures undergoing structural degradation due to fatigue crack growth.

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Chip Shape Control using AE Signal in Pure Copper Turning (순동선삭가공에서 AE 신호를 이용한 칩 형상 제어)

  • Oh, Jeong Kyu;Kim, Pyeong Ho;Koo, Joon Young;Kim, Duck Whan;Kim, Jeong Suk
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.4
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    • pp.330-336
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    • 2014
  • The continuous chip generated in cutting process deteriorates workpiece, tool, and machine tool system. It is necessary to treat this continuous chip in ductile material machining condition for stable cutting. This paper deals with the chip control method using acoustic emission(AE) signal in pure copper turning operation. AE raw signals, root mean square(RMS) signals and wavelet transformed signals measured in turning process are introduced to analysis for chip patterns. With analysis of AE signals, it is obtained that the produced chip patterns are correlated with the specified AE signals which are transformed by fuzzy pattern algorithm. By this experimental investigation, the chip patterns can be classified at significant level in pure copper machining process and controlled from continuous chips to reduced-length stable chips.

Effect of Wetting Agent on Acoustic Emission of Wood (습윤제(濕潤劑) 농도(濃度)에 따른 목재(木材)의 음향방사(音響放射))

  • Kang, Ho-Yang;Hur, Jong-Yun
    • Journal of the Korean Wood Science and Technology
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    • v.24 no.3
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    • pp.57-64
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    • 1996
  • 제지공장에서 사용하는 습윤제는 물의 표면장력을 낮춤으로써 목재섬유가 물을 빨리 흡수하여 팽윤하도록 도와준다. 목재섬유가 물을 흡수하여 팽윤하는 과정을 밝히지 위한 연구가 많이 진행되어 왔지만 목재섬유와 물의 상호작용을 상세히 연속적으로 측정할 방법이 전에는 별로 없었다. 목재섬유가 팽윤할 때 발생하는 팽윤압력은 음향방사를 동반하기 때문에 이를 측정하여 팽윤과정을 알아내는 기술이 개발되었다. 본 연구에서는 이 방법을 이용하여 목재를 여러 농도의 습윤제에 담갔을 때 발생하는 음향방사와 중량증가를 측정하여 이 두 변량의 상관을 조사하고 이 방법이 목재의 습윤과정 연구에 유용하게 사용될 수 있는지를 조사하였다. 아까시나무와 라디에타 파인의 두 수종을 사용하였는데 두 수종의 흡수 형태는 매우 달랐다. 5분 동안 용액에 침지하였을 때 후자가 전자보다 10배 정도 더 많이 중량증가하였으며, 발생한 음향방사도 후자가 전자보다 훨씬 많았다. 아까시나무의 중량증가와 음향방사는 습윤제 농도에 거의 무관하였으나 라디에타 파인의 음향방사는 습윤제 농도의 증가에 따라 증가하였으며 라디에타 파인의 중량증가는 습윤제의 표면장력 변화와 일치하였다. 수종별 중량증가와 음향방사의 관계는 아까시나무가 음의 상관을 나타냈으나 라디에타 파인은 양의 상관을 나타내었다. 자비처리 시편은 무처리 시편보다 음향방사가 적었다.

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Correlation Between Cutting Signal Characteristics and Microburr Formation in Micromilling of Al6061-T6 Alloy (알루미늄 합금(Al6061-T6)의 마이크로밀링가공에서 버 발생과 신호 특성의 상관관계 분석)

  • Kim, Hyun-Jung;Koo, Joon-Young;Yoon, Ji-Chan;Lee, Jong-Hwan;Kim, Jeong-Suk
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.6
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    • pp.401-409
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    • 2016
  • The formation of micro-burrs in micro-milling processes causes several problems related to productivity and surface integrity. It should be minimized and suppressed by effective monitoring of the cutting conditions. This paper presents the correlation between the micro-burr length and cutting signals in the micro-milling process of an Al alloy (Al6061-T6). The acoustic emission (AE) signals and cutting force signals are acquired during the experiments. The characteristics of the cutting signals are obtained by analyzing the AE root mean square value and resultant cutting force. In addition, the micro-burr length is measured according to the cutting conditions by analyzing a scanning electron microscopy image of the machined surface. The results of this study can be used to enhance the surface quality of micro parts.

A Study on the Fracture Behavior of Laminated Carbon/Epoxy Composite by Acoustic Emission (음향방출법을 이용한 적층복합재료의 파괴거동 연구)

  • Oh, Jin-Soo;Woo, Chang-Ki;Rhee, Zhang-Kyu
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.3
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    • pp.326-333
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    • 2010
  • In this study, DAQ and TRA modules were applied to the CFRP single specimen testing method using AE. A method for crack identification in CFRP specimens based on k-mean clustering and wavelet transform analysis are presented. Mode I on DCB under vertical loading and mode II on 3-points ENF testing under share loading have been carried out, thereafter k-mean method for clustering AE data and wavelet transition method per amplitude have been applied to investigate characteristics of interfacial fracture in CFRP composite. It was found that the fracture mechanism of Carbon/Epoxy Composite to estimate of different type of fractures such as matrix(epoxy resin) cracking, delamination and fiber breakage same as AE amplitude distribution using a AE frequency analysis. In conclusion, the presented results provide a foundation for using wavelet analysis as efficient crack detection tool. The advantage of using wavelet analysis is that local features in a displacement response signal can be identified with a desired resolution, provided that the response signal to be analyzed picks up the perturbations caused by the presence of the crack.

Analysis of Compressive Deformation Behaviors of Aluminum Alloy Using a Split Hopkinson Pressure Bar Test with an Acoustic Emission Technique (SHPB 시험과 음향방출법을 이용한 알루미늄 합금의 압축 변형거동 분석)

  • Kim, Jong-Tak;Woo, Sung-Choong;Sakong, Jae;Kim, Jin-Young;Kim, Tae-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.7
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    • pp.891-897
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    • 2013
  • In this study, the compressive deformation behaviors of aluminum alloy under high strain rates were investigated by means of a SHPB test. An acoustic emission (AE) technique was also employed to monitor the signals detected from the deformation during the entire impact by using an AE sensor connected to the specimen with a waveguide in real time. AE signals were analyzed in terms of AE amplitude, AE energy and peak frequency. The impacted specimen surface and side area were observed after the test to identify the particular features in the AE signal corresponding to the specific types of damage mechanisms. As the strain increased, the AE amplitude and AE energy increased whereas the AE peak frequency decreased. It was elucidated that each AE signal was closely associated with the specific damage mechanism in the material.

Impact Source Location on Composite CNG Storage Tank Using Acoustic Emission Energy Based Signal Mapping Method (음향방출 에너지 기반 손상 위치표정 기법을 이용한 복합재 CNG 탱크의 충격 신호 위치표정)

  • Han, Byeong-Hee;Yoon, Dong-Jin;Park, Chun-Soo;Lee, Young-Shin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.5
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    • pp.391-398
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    • 2016
  • Acoustic emission (AE) is one of the most powerful techniques for detecting damages and identify damage location during operations. However, in case of the source location technique, there is some limitation in conventional AE technology, because it strongly depends on wave speed in the corresponding structures having heterogeneous composite materials. A compressed natural gas(CNG) pressure vessel is usually made of carbon fiber composite outside of vessel for the purpose of strengthening. In this type of composite material, locating impact damage sources exactly using conventional time arrival method is difficult. To overcome this limitation, this study applied the previously developed Contour D/B map technique to four types of CNG storage tanks to identify the source location of damages caused by external shock. The results of the identification of the source location for different types were compared.

Fracture Characteristics of the Resistance Spot Welded Joints by Acoustic Emission (음향방출법에 의한 저항 점용접부의 파괴특성에 대한 연구)

  • Jo, Dae-Hee;Rhee, Zhang-Kyu;Park, Sung-Oan;Kim, Bong-Gag;Woo, Chang-Ki
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.2
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    • pp.14-22
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    • 2007
  • In this paper, the acoustic emission(AE) behaviors were investigated with single-and 2-spot resistance spot welded SPCC specimens. Test specimens were welded horizontally and/or vertically according to the rolling direction of base netal in 2-spot welding. In the case of 2-spot welding, when tensile-shear test has below amplitudes: crack initiation $50{\sim}60dB;$ tear fracture $40{\sim}50dB$. And when cross tensile test has below amplitudes: early stage $75{\sim}85dB;$ yielding point $65{\sim}75dB;$ post yielding $40{\sim}60dB;$ plug fracture $70{\sim}80dB\;or\;90{\sim}100dB$. Also, from the b-value that is slope of AE amplitude, we knew that there are lots of low amplitudes if b-value is big(i.e., tensile-shear $specimen{\rightarrow}tear$ fracture or shear fracture), and there are lots of high amplitudes if b-value is small(i.e.. cross tensile $specimen{\rightarrow}plug$ fracture). As the results of fiacture mechanism analyses through AE amplitude distributions, change of the b-value represented fracture patterns of materials. Correspondingly, low amplitude signals appeared in crack initiation, and high amplitude signals appeared in base metal fracture. We confirmed that these amplitude distributions represented the change or degradation of materials.