• 제목/요약/키워드: Acoustic Emission sensor system

검색결과 76건 처리시간 0.029초

섬유방향 변화에 따른 직물구조 CFRP 적층판의 균열진전 및 AE평가 (Crack Propagation and Acoustic Emission Evaluation of Plain Woven CFRP Laminate Composites for Fiber Orientation)

  • 윤유성;권오헌
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2003년도 춘계학술대회
    • /
    • pp.364-369
    • /
    • 2003
  • Crack propagation and AE characteristics of CFRP plain woven laminate composites are examined with acoustic sensor by AEDSP 32/16 board in PC system. AE signals are measured during the fracture behavior tests. The purpose of study is the estimation of the crack extension behavior effected between three kinds of fiber orientation for plain woven CFRP laminate composite and the relationship between AE characteristics and load-displacement curves and crack extension length.

  • PDF

Frequency characteristic analysis on acoustic emission of mortar using cement-based piezoelectric sensors

  • Lu, Youyuan;Li, Zongjin
    • Smart Structures and Systems
    • /
    • 제8권3호
    • /
    • pp.321-341
    • /
    • 2011
  • Acoustic emission (AE) monitoring was conducted for mortar specimens under three types of static loading patterns (cubic-splitting, direct-shear and pull-out). Each of the applied loading patterns was expected to produce a particular fracture process. Subsequently, the AEs generated by various fracture or damage processes carried specific information on temporal micro-crack behaviors of concrete for post analysis, which was represented in the form of detected AE signal characteristics. Among various available characteristics of acquired AE signals, frequency content was of great interest. In this study, cement-based piezoelectric sensor (as AE transducer) and home-programmed DEcLIN monitoring system were utilized for AE monitoring on mortar. The cement-based piezoelectric sensor demonstrated enhanced sensitivity and broad frequency domain response range after being embedded into mortar specimens. This broad band characteristic of cement-based piezoelectric sensor in frequency domain response benefited the analysis of frequency content of AE. Various evaluation methods were introduced and employed to clarify the variation characteristics of AE frequency content in each test. It was found that the variation behaviors of AE frequency content exhibited a close relationship with the applied loading processes during the tests.

티타늄 합금의 슬롯가공에서 엔드밀 공구마멸 감시 (Tool wear monitoring of end mill in slot machining of titanium alloy)

  • 하건호;구세진;김정석;양순철
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1995년도 추계학술대회 논문집
    • /
    • pp.101-104
    • /
    • 1995
  • A acoustic emission (AE) sensor has been used to monitor tool were during milling process. The relation between tool wear and AE RMS (Root mean Square) signal was investigated experimentally. A avaliable monitoring index for monitoring toolwear was newly extracted form AE RMS. And on-line monitoring program was developed. The proposed monitoring system has verified experimentally by roughing end milling titanium alloy with TIN coated HSS tool.

  • PDF

멀티센서를 이용한 마이크로 절삭 공정 모니터링 (The Cutting Process Monitoring of Micro Machine using Multi Sensor)

  • 신봉철;하석재;강민형;허영무;윤길상;조명우
    • 소성∙가공
    • /
    • 제18권2호
    • /
    • pp.144-149
    • /
    • 2009
  • Recently, the monitoring technology of machining process is very important to improve productivity and quality in manufacturing filed. Such monitoring technology has been performed to measurement using vibration signal, acoustic emission signal and tool dynamometer. However, micro machining is limited small-scale parts machining because micro tool is very small and weakness to generate signal in micro machining process. Therefore, this study has efficient sensing technology for real monitoring system in micro machine that is proposed to supplement a disadvantage of single-sensor by multi sensor. From experimental result, it was evaluated tool wear and cutting situation according to repetitive slot cutting condition and changing cutting condition, and it was performed monitoring spindle rpm and condition according to compare acceleration signal with current signal.

광섬유를 이용한 상시감시 시스템용 음향방출센서의 개발 (Development of Fiber-Optic AE Sensor for On-Line Monitoring System)

  • 남재영;정재현;최재붕;김영진
    • 대한기계학회논문집A
    • /
    • 제24권12호
    • /
    • pp.2891-2898
    • /
    • 2000
  • The objective of this paper is to develop a fiber-optic acoustic emission(AE) sensor applicable to on-line monitoring systems which is suitable for long-distance signal transmission. An AE sensor was developed by use of a fiber-optic cantilever and an extrinsic Fabry-Perot interferometer(EEPI). The efficiency of signal processing was improved by driving the high frequency AE signals into the low frequency ones. In order to verify the developed sensor, the tensile and the pencil lead fracture(PLF) tests were performed including the experiment showing the Kaiser effect. Form tests, AE signals were successfully detected in the elastic-plastic deformation range, especially higher signals at the crack propagation. The developed sensor was expected to be used for an on-line monitoring of crack propagation in mechanical system.

CMP 공정중 박막 종류에 따른 AE 신호 분석 (Analysis of Acoustic Emission Signal Sensitivity to Variations in Thin-film Material Properties During CMP Process)

  • 박선준;이현섭;정해도
    • 대한기계학회논문집A
    • /
    • 제38권8호
    • /
    • pp.863-867
    • /
    • 2014
  • 본 연구에서는 화학 기계 연마(CMP) 공정 중 발생하는 다양한 영역대의 신호를 분석하기 위하여 음향 방출 센서(AE)를 이용하였다. 특히 음향 방출 센서는 공정 중 발생하는 기계적 소음을 전기적 신호로 변환하기 용이하며, 특히 고주파 영역대의 신호를 감지하기에 용이하다. 그래서 본 연구에서는 CMP 장비에 음향 방출 센서를 부착하여 CMP 공정 중 발생하는 신호를 동시에 획득하였다. 본 음향 방출 모니터링 시스템은 CMP 공정 조건 변화 및 패드, 슬러리, 웨이퍼와 같은 소모재의 변화에 따른 신호분석을 하기 위해 제작 되었다. 본 연구에서는 산화막 웨이퍼와 구리막 웨이퍼에 본 시스템을 적용하였다. 음향 방출 센서로 획득한 신호로 Raw 신호 분석, 주파수 분석, 진폭 분석을 통해서 CMP 공정중 발생하는 현상을 분석하였다. 최종적으로 다양한 대역폭의 신호를 음향 방출 센서로 획득하여 CMP 공정 모니터링이 가능함을 확인하고자 하였다.

Failure Forecast Diagnosis of Small Wind Turbine using Acoustic Emission Sensor

  • Bouno Toshio;Yuji Toshifumi;Hamada Tsugio;Hideaki Toya
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
    • /
    • 제5B권1호
    • /
    • pp.78-83
    • /
    • 2005
  • Currently in Japan, the use of the small wind turbine is an upward trend. There are already many well established small wind turbine generators in use and their various failures have been reported. The most commonly sighted failure is blade damage. Thus the research purpose was set to develop a simple failure diagnostic system, where an Acoustic Emission (AE) signal was produced from the failure part of a blade which was measured by AE sensor. The failure diagnostic technique was thoroughly examined. Concurrently, the damage part of the blade was imitated, the AE signal was measured, and a FFT(Fast Fourier Transform) analysis was carried out, and was compared with the output characteristic. When one sheet of a blade was damaged 40mm or more, the level was computed at which failure could be diagnosed.

압전구동기를 이용한 초미세 압입장치의 개발 (Development of Ultra-Micro Indentation Device using the PZT Actuator)

  • 박기태;박규열;홍동표
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1999년도 춘계학술대회 논문집
    • /
    • pp.51-55
    • /
    • 1999
  • Recently, manufacturing work has been transformed to advanced technology intensive form from mass production with a little items required in the past. It was demanded that superior workpiece surface integrity. However, the study of ductile mode machining was proceeded actively.In this paper, it is developed Ultra-Micro Indentation Device using the PZT actuator. Experimentally, by using theUltra-Micro Indentation device, the micro fracture behavior of the silicon wafer was invesgated. It was possible that ductile-brittle transition point in ultimate surface of brittle material can be detected by adding an acoustic emission sensor system to the Ultra-Micro Indentation apparatus.

  • PDF

음향방출 신호를 이용한 프레스 불량품 자동 판단 알고리즘 (A judgment algorithm of the acoustic signal for the automatic defective manufactures detection in press process)

  • 김동훈;이원규
    • 한국기계가공학회지
    • /
    • 제9권3호
    • /
    • pp.76-82
    • /
    • 2010
  • A laborer always watched a process of production carefully but defective manufactures were inspected after press process. These inspections made a waste of human power and defective manufactures could make a serious damage of press mold. Therefore, AE(Acoustic Emission) system was introduced to prevention of the damage of the press molds, to a real time detection of defective manufactures and to save human power. AE system was introduced to solve this problem which is a detecting defective manufacture on real time and to prevent the damage of the press mold. In this research we get acoustic emission signal in accordance with weight and processing method of press by using AE sensor, Preamplifier, AE board signal board which occurs press processing and it analyzed various signal through using CMD8 software on the time. From the result, we found that the intensity and shape of the signal were changed according to the weight and processing type of the press. By using this special algorithm, it can judge the acoustic signal which occurs from press on real time.

Macro fiber composite (MFC) 센서를 이용한 음향방출 기술 기반 배관 누수 감지 시스템 (Acoustic Emission (AE) Technology-based Leak Detection System Using Macro-fiber Composite (MFC) Sensor)

  • 박재현;이시맥;이범주;김선주;유형민
    • Composites Research
    • /
    • 제36권6호
    • /
    • pp.429-434
    • /
    • 2023
  • 본 연구에서는 기존 배관 가스 누출 감지에 사용되던 음향방출 센서가 실시간 모니터링에 적용될 때 발생할 수 있는 문제들을 개선하기 위해, Macro-fiber composite (MFC) 트랜스듀서를 음향방출 센서로 사용하여 가스 누출 감지 시스템에 적용하였다. 적용 전 MFC의 구조를 최적화하기 위해 구조해석을 진행하여 제작하였고, 그 결과 MFC가 가지는 유연성으로 굴곡진 배관에 잘 밀착되어 AE 신호를 문제없이 수신할 수 있었다. AE 신호 분석 결과 고압 누출, 저압 누출 모두 파라미터 값 변화에 유의미한 결과를 보였으며, 특히, FFT 그래프의 파라미터에서 고압 누출의 경우 누출이 없는 경우 대비 120~626%의 변화량, 저압 누출의 경우 9~22%의 변화량을 보였다. 또한, 누출 발생 부위에서의 거리에 따라, 거리가 멀수록 이러한 파라미터 변화량이 줄어드는 경향을 보여, 추후 파라미터 변화량 감지를 통해 누출 감지가 가능할 뿐만 아니라, 변화량으로부터 누출 발생 위치를 파악할 수 있을 것으로 보인다.