• 제목/요약/키워드: Accuracy of measurement

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Grid Encoder를 이용한 NC공작기계 동적정밀도 측정에 관한 연구 (A Study on Measurement of Dynamic Accuracy Using Grid Encoder in NC Machine Tools)

  • 이찬호;이방희;김성청
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.378-381
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    • 2003
  • Efficient development of method on a performance evaluation for machine tools has been regarded as the most important work for accuracy and quality enhancement to every user and manufacturer. A evaluation method of accuracy for machine tools has been studied recently according to the rapid increase of interest in precision machine tools. To this point of view, the circular interpolation test of machine tools is recognized as the most useful method to distinguish a dynamic accuracy of NC machine tools by ISO and ANSI/ASME, etc. In this paper, we have studied and developed the form measurement system with grid encoder to analyse the final accuracy of NC machine tools. we have analyzed the servo system error and geometric error of NC machine tools through measuring a dynamic error signal by this system. and then we verified the experimental result and enhanced the reliability by means of comparing the characteristics of the developed system with the kinematic ball-bar system.

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대형 비구면의 초정밀 가공을 위한 자동무수차점 방식의 널 렌즈 설계 및 측정 정밀도의 한계에 관한 연구 (A study for null lens design of autostigmatic type and the limitation of measurement accuracy for ultra precision manufacturing of large aspherical surface)

  • 김길선;임천석
    • 한국광학회지
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    • 제16권1호
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    • pp.71-78
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    • 2005
  • 대형 비구면의 측정을 위하여 자동무수차점 방식의 2매 구성 널 렌즈를 설계하였고, 제작과 정렬 오차에 따른 측정 정밀도의 한계를 이론적으로 분석해 보았다. 측정 정밀도의 한계를 결정짓는 주요한 공차 요소는 널 렌즈면의 불규칙도(irregularity)임을 확인하였으며, 불규칙도의 가공 정도에 따라 5λ/100∼4λ/1000 정도까지의 신뢰할 수 있는 측정 정밀도가 한정지어졌다. 이로써 실제의 정렬 오차 및 널 렌즈 제작오차까지 고려하여 신뢰할 수 있는 정밀도 한계를 제시할 수 있었다.

Precision Evaluation of Three-dimensional Feature Points Measurement by Binocular Vision

  • Xu, Guan;Li, Xiaotao;Su, Jian;Pan, Hongda;Tian, Guangdong
    • Journal of the Optical Society of Korea
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    • 제15권1호
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    • pp.30-37
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    • 2011
  • Binocular-pair images obtained from two cameras can be used to calculate the three-dimensional (3D) world coordinate of a feature point. However, to apply this method, measurement accuracy of binocular vision depends on some structure factors. This paper presents an experimental study of measurement distance, baseline distance, and baseline direction. Their effects on camera reconstruction accuracy are investigated. The testing set for the binocular model consists of a series of feature points in stereo-pair images and corresponding 3D world coordinates. This paper discusses a method to increase the baseline distance of two cameras for enhancing the accuracy of a binocular vision system. Moreover, there is an inflexion point of the value and distribution of measurement errors when the baseline distance is increased. The accuracy benefit from increasing the baseline distance is not obvious, since the baseline distance exceeds 1000 mm in this experiment. Furthermore, it is observed that the direction errors deduced from the set-up are lower when the main measurement direction is similar to the baseline direction.

Investigation of the super-resolution methods for vision based structural measurement

  • Wu, Lijun;Cai, Zhouwei;Lin, Chenghao;Chen, Zhicong;Cheng, Shuying;Lin, Peijie
    • Smart Structures and Systems
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    • 제30권3호
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    • pp.287-301
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    • 2022
  • The machine-vision based structural displacement measurement methods are widely used due to its flexible deployment and non-contact measurement characteristics. The accuracy of vision measurement is directly related to the image resolution. In the field of computer vision, super-resolution reconstruction is an emerging method to improve image resolution. Particularly, the deep-learning based image super-resolution methods have shown great potential for improving image resolution and thus the machine-vision based measurement. In this article, we firstly review the latest progress of several deep learning based super-resolution models, together with the public benchmark datasets and the performance evaluation index. Secondly, we construct a binocular visual measurement platform to measure the distances of the adjacent corners on a chessboard that is universally used as a target when measuring the structure displacement via machine-vision based approaches. And then, several typical deep learning based super resolution algorithms are employed to improve the visual measurement performance. Experimental results show that super-resolution reconstruction technology can improve the accuracy of distance measurement of adjacent corners. According to the experimental results, one can find that the measurement accuracy improvement of the super resolution algorithms is not consistent with the existing quantitative performance evaluation index. Lastly, the current challenges and future trends of super resolution algorithms for visual measurement applications are pointed out.

머시닝센터의 오차보상을 통한 구면 가공형상 측정 OMM 시스템 연구 (A study of an OMM system for machined spherical form measurement using the volumetric error compensation of Machining Center)

  • 이찬호;오창진;이응석;김성청
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.838-841
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    • 2000
  • To improve the accuracy of products and improve the product quality, we need to enhance the machining accuracy of the machine tools. To this point of view, measurement and inspection of finished part as well as error analysis of machine tools has been studied for last several decades. OMM(On the Machine Measurement) has been issued to alternate with CMM, pointing out disadvantages of high expenses and lots of setting time in CMM. In this paper, we study 1) the spherical surface manufacturing by volumetric error compensation of machine tool, 2) the system development of OMM without detaching work piece from a bed of machine tool after working. 3) the generation of the finished part profile by On the machine measurement. Furthermore, the output of OMM is compared with that of CMM, and verified the feasibility of the measurement system.

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An Operating Frequency Independent Energy Measurement Technique for High Speed Microprocessors

  • Thongnoo, Krerkchai;Changtong, Kusumal
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2004년도 ICCAS
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    • pp.2051-2054
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    • 2004
  • This paper proposes a more accurate task level energy measurement technique for high speed microprocessors. The technique is based on the relationship of the amount of current consumed by the microprocessor and the pulse width of the power supply controller chip, employed in the synchronous buck DC-DC converter in the microprocessor's power supply. The accuracy of the measurement is accomplished by measuring variation in pulse width in each power supply cycle. The major advantage of this technique is that its accuracy does not depend on the operating frequency of the microprocessor. To prove the proposed technique, we implemented the measurement unit of the microprocessor energy meter using an FPGA chip operating at 50 MHz. Both static and dynamic load measurement are tested in order to obtain some behaviours. Moreover, various commercially available mainboards which employ synchronous buck regulators at 200 KHz switching frequency, were measured. The results agree with previous works with better accuracy at higher operating frequency.

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부화소 정밀도를 가지는 3차원 BGA 검사 알고리즘 (A 3D BGA Inspection Algorithm with Subpixel Accuracy)

  • 김정훈;박성한;심영석
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 1999년도 추계종합학술대회 논문집
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    • pp.507-510
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    • 1999
  • Inspection of BGAs presents several challenges for modem measurement equipment. No only must these systems be fast and accurate, they must deal with the special challenges presented by very small shiny metal spheres. For accurate measurement, we propose an algorithm which fits for estimating the accurate ball height using 2-D curve-fitting algorithm. The real boundary between two adjacent pixels and the real ball diameter are measured with subpixel accuracy Experimental results show that the proposed method calculates the ball height and diameter with subpixel accuracy and is robust in local noise with low measurement error.

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A Transverse Load Sensor with Reconfigurable Measurement Accuracy Based on a Microwave Photonic Filter

  • Chen, Han;Li, Changqing;Min, Jing
    • Current Optics and Photonics
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    • 제2권6호
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    • pp.519-524
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    • 2018
  • We propose a transverse load sensor with reconfigurable measurement accuracy based on a microwave photonic filter in the $K_u$ band, incorporating a polarization-maintaining fiber Bragg grating. A prototype sensor with a reconfigurable measurement accuracy tuning range from 6.09 to 9.56 GHz/(N/mm), and corresponding minimal detectable load range from 0.0167 to 0.0263 N/mm, is experimentally demonstrated. The results illustrate that up to 40% manufacturing error in the grating length can be dynamically calibrated to the same corresponding measurement accuracy for the proposed transverse load sensor, by controlling the semiconductor optical amplifier's injection current in the range of 154 to 419 mA.

전투기 레이다 측정 특성을 고려한 추적정확도 분석 (Analysis of Tracking Accuracy with Consideration of Fighter Radar Measurement Characteristics)

  • 서정직
    • 한국전자파학회논문지
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    • 제29권8호
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    • pp.640-647
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    • 2018
  • 본 논문은 전투기 레이다의 표적 추적정확도(추적오차)를 분석하는 방법에 대한 연구이다. 레이다 측정 시 발생하는 측정오차, 탐지실패, radar cross section(RCS) 요동은 측정 품질을 열화시키며, 이는 추적정확도에 영향을 미치는 요인이 될 수 있다. 따라서 정확한 추적성능분석을 위해 이러한 레이다 측정 특성을 고려하는 것이 필요하다. 본 논문에서는 측정오차, 탐지확률, RCS 요동과 같은 레이다 특성을 복합적으로 활용하여 추적정확도를 분석하는 방법에 대해서 제안한다. 제안한 분석 방법을 활용한 실험을 통해 탐지확률과 RCS 요동에 의한 추적정확도 열화를 확인할 수 있었다.

Acquisition Model for 3D Shape Measurement Data

  • Park, Jong-Sik;Jang, Wang-Jin;Lee, Seong-Beom;Park, Chan-Seok
    • International Journal of Precision Engineering and Manufacturing
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    • 제9권4호
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    • pp.16-21
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    • 2008
  • The demand for three-dimensional (3D) shape measurements is increasing in a variety of fields, including the manufacture of molds and dies. The most popular technology for 3D shape measurement is the coordinate measuring machine (CMM) with a contact trigger probe. Although a CMM provides a high degree of accuracy, it is inefficient due to its long measuring time. It also has difficulty measuring soft objects that can be deformed by the touch of the contact probe. In addition, a CMM cannot digitize areas that are difficult to reach, and cannot capture very minute details on the surface of complex parts. For these reasons, optical non-contact measurement techniques are receiving more attention since they eliminate most of the problems associated with contact methods. Laser scanning is emerging as one of the more promising non-contact measurement techniques. This paper describes various acquisition considerations for laser scanning, including the accuracy of the 3D scan data, which depends on the charge-coupled device (CCD) gain and noise. The CCD gain and noise of a 3D laser scanner are varied while keeping the other conditions constant, and the measurement results are compared to the dimensions of a standard model. The experimental results show that a considerable time savings and an optimum degree of accuracy are possible by selecting the proper CCD gain and noise.