• 유공압시스템학회논문집
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• 제2권2호
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• pp.1-7
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• 2005

For the reliability evaluation of the track drive unit(TDU), firstly, we analyzed the major failure modes through FMEA(failure mode & effects analysis), FTA(failure tree analysis), and 2-stage QFD(quality function deployment), and then quantitatively determined the priority order of test items. The Minitab analysis was also performed for prediction of life distribution and parameters of TDU by use of field failure data collected from 430 excavators for two years. In addition, we converted the fluctuation load in field conditions into the equivalent load, and for evaluation of the accelerated lift by the cumulative fatigues, the equivalent load is again divided into the fluctuation load by reference of test time. And then, by use of the test method in this paper, the acceleration factor(AF) of needle bearing inside planetary gear which is the most weakly designed part of TDU is achieved as 5.3. This paper presents the quantitative selection method of test items for reliability evaluation, the determination method of the accelerated life test time, and the method of non-failure test time based on a few of samples. And, we proved the propriety of the proposed methods by experiments using a TDU for a 30 ton excavator.

• 한국철도학회논문집
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• 제13권5호
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• pp.521-527
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• 2010

포장궤도는 토공구간, 교량구간, 터널구간, 분기기구간 등 모든 구간에서 유지보수를 절감할 목적으로 적용한다. 토공구간에 포장궤도를 적용할 경우, 내구성에 가장 큰 영향을 미치는 것은 시공이음매부로서 구조적인 문제는 없으나 슬래브의 불연속으로 인한 단차가 발생하여 장기적인 사용성에 영향을 미칠 가능성이 있다. 따라서 이에 대한 검토를 위하여 실물의 포장궤도를 제작하여 시공이음매부와 연속부에서 가속실험을 실시하였다. 가속실험에서는 각 재하하중별 변위와 토압에 대한 경향을 비교함으로써 시공이음매부에서의 취약도를 평가하고자 하였다.

• 한국신뢰성학회지:신뢰성응용연구
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• 제15권3호
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• pp.139-144
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• 2015

Track drive unit adopted in the small sized excavator generally have been used in the construction equipment under the 10 tons as the driving device with forwarding and reversing of excavator. It is required to study the accelerated life test applied by over torque and speed to test the durability life test reflected the many driving modes of small sized excavator and also need to equip the comprehensive performance and life test equipments to do the various performance tests. This study had analyzed the failure modes of the components, and calculated the equivalent loads investigated the used loads in the real field conditions and elicits the acceleration factor adopted in the inverse power model. Also, this study have considered the changes of the acceleration factor and the durability test time in the case of the rotary group and the bearing through analyzing the main failure modes. It was calculated the no failure test time about 2 samples and confidence level 90% and elicited the accelerated life time 720 hours.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2008년도 춘계학술대회 논문집
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• pp.1653-1661
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• 2008

A trial run of locally-developed tilting train has been in process on Chungbuk line since the test vehicle was first produced. For the system stabilization, interface verification among the systems including track, structure, catenary and signaling system, not to mention the rolling stock, is very crucial. In the area of wayside structure, the stability of track structure and train run shall be evaluated through the review of impact by increased speed by developed train on track structure. The study thus was intended to evaluate the impact on track while a tilting train is running the conventional line(ballast track), which is vulnerable to accelerated train speed. The evaluation of tilting train test running the part of Honam line was conducted to identify the impact on existing track performance by tilting train. To identify the performance of each part of track components while tilting train and high speed train were running the existing line, wheel load, rail bending stress, vertical displacement of rail and sleeper were compared so as to evaluate the expected impact by tilting train for improving the train speed.

• 한국자동차공학회논문집
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• 제6권1호
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• pp.73-79
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• 1998

For the design and development of the wheel type excavator, the dynamic effects of travelling on the performance of the equipment should be first analyzed and conside- red in the initial design stage. In order to test the durability of the equipment in a short period, th travelling test should be performed over accelerated durability test tracks. which is more severe than general field roads such as city road, paved road, unpaved road and rough road. In this paper, a parametric study is performed in order to determine important design parameters of durability test track of a wheel type excavator. A rigid body model is developed using DADS and dynamic analysis is performed for the equipment travelling over several test roads with different severity. A comparison of test and analysis results is also presented.

• 한국자동차공학회논문집
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• 제3권3호
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• pp.97-108
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• 1995

A 3-dimensional double track vehicle model, that has 12-degress-of-freedom, was proposed to analyze handling and riding behaviours of an automotive car. Nonlinear characteristics of the suspension and steering systems of the vehicle model were considered in its equations of motion, which were solved by using the 4th-order Runge-Kutta integration method. Computer simulations for lane change, steady-state handling, and running-over-bump manoeuvres were made and verified by vehicle tests on proving ground. The computed results of the proposed model showed better agreement with test results than those of the conventional 2-dimensional single track model did. Especially they showed good accuracy near the characteristic speed and in high lateral accelerated manoeuvres.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2009년도 춘계학술대회 논문집
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• pp.1010-1015
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• 2009

Rail-pad is an important and readily replaceable component of a railway track, as it is the elastic layer between the rail and the sleeper. Characteristics and useful lifetime prediction of rail-pad was very important in design procedure to assure the safety and reliability. In order to investigate the useful lifetime, the accelerate test were carried out. Accelerated test results changes as the threshold are used for assessment of the useful life and time to threshold value were plotted against reciprocal of absolute temperature to give the Arrhenius plot. By using the acceleration test, several useful lifetime prediction for rail-pads were proposed.

• 한국철도학회논문집
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• 제16권6호
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• pp.466-472
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• 2013

국내외적으로 도시철도 및 고속철도에서 콘크리트궤도 부설이 증가하고 있는 추세에 있다. 콘크리트궤도에서 필수적으로 사용되고 있는 레일체결장치의 탄성패드는 열차하중에 대한 충격을 완화시켜주는 중요한 역할을 담당하고 있다. 일반적으로 탄성패드의 강성변화를 평가하기 위해서는 단순피로시험[1]이 시행되고 있으나 이는 실제 철도환경조건과는 상이할 수 있다. 본 연구에서는 실제 철도현장에서 통과톤수를 받은 탄성패드에 대한 정적스프링계수를 측정하였다. 또한, 신품 탄성패드에 대해서 단순피로시험과 복합가속열화시험을 수행하였다. 사용한 탄성패드의 강성값은 사용시간과 반복횟수에 따른 시험결과값과 비교되었다. 시험결과의 비교를 통해 사용한 탄성패드의 정적스프링계수 변화경향이 반복하중과 열이 함께 고려된 복합가속열화시험결과와 동일한 경향을 보이는 것을 확인하였다. 또한, 복합가속열화와 관련된 T-NT식을 이용하여 탄성패드의 복합가속열화 모델을 도출하였으며, 약 2.62의 가속계수를 가지는 것을 확인하였다. 최종적으로 본 연구를 통해 폴리우레탄 탄성패드에 대한 복합가속열화 모델식을 제안하였다.

• 대한기계학회논문집A
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• 제33권8호
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• pp.739-744
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• 2009

Rail-pad is an important and readily replaceable component of a railway track, as it is the elastic layer between the rail and the sleeper. Characteristics and useful lifetime prediction of rail-pad was very important in design procedure to assure the safety and reliability. In this paper, the degradation of rail pad properties as a function of their in-service life is studied with a view of developing a technique for predicting the optimum period of track maintenance with regard to pad replacement. In order to investigate the useful lifetime, the accelerate test were carried out. Accelerated test results changes as the threshold are used for assessment of the useful life and time to threshold value were plotted against reciprocal of absolute temperature to give the Arrhenius plot. By using the acceleration test, several useful lifetime prediction for rail-pads were proposed.

• International Journal of Railway
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• 제6권1호
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• pp.13-25
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• 2013

Railpad prevents damage of the tie and ballast by reducing the impact and high frequency vibration, which occurs when a vehicle load transfers to a tie. But elasticity of the railpad can decrease under vehicle load and over usable period. If that happens, railpad will become stiffer. Increase in stiffness of the railpad also translates into a rise in track maintenance cost because it accelerates the damage of the track. In this study, accelerated heat ageing test was performed to predict an expectable lifetime of the railpad. As a result, it was predicted to be about sixteen years at $25^{\circ}C$ that life time of railpad using NR rubber from Arrhenius relationship. Also, it was predicted to be about thirty-two days at $100^{\circ}C$. At this time, a standard rate of thickness change is approximately within 12%.