• Title/Summary/Keyword: Accelerated Life Tests

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Lifetime Assessment of Electronic Watt-hour Meters (전자식 전력량계의 수명평가)

  • Seol, Ieel-Ho;Park, Jung-Won
    • Journal of Applied Reliability
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    • v.9 no.1
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    • pp.37-45
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    • 2009
  • Recently mechanical watt-hour meters are being replaced by electronic watt-hour meters. The replacement period of mechanical watt-hour meters is 7 years. This period is based on long term historical data. The replacement period of electronic watt-meters is also 7 years. This period is determined using the replacement period of mechanical watt-hour meters. However lifetime of mechanical watt-hour meters is different from the lifetime of electronic meters. In order to determine desirable replacement period of electronic watt-hour meters, accelerated life tests of major components in electronic watt-hour meters were performed. The test results showed that LCD was the component which had the shortest lifetime. In this paper, lifetime of electronic watt-hour meters manufactured by 3 company was estimated and life test standard for LCD was developed.

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A Study on Procedures of the Accelerated Life Testing for Hose Assemblies (플라스틱 호스 조립체의 가속수명시험 방법에 대한 연구)

  • Lee, Yong-Beom;Kim, Hyeong-Ui;Kim, Jong-Gi;Park, Jong-Ho
    • 연구논문집
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    • s.34
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    • pp.79-85
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    • 2004
  • There are several types of life test method for hose assemblies. The two major tests used for hose assemblies are impulse test and burst test. And magnification adjustment of impulse pressure, heating of testing oil and repetitive motions of bending and straightening of testing hose are also performed for accelerating the life. According to the manufacture process of hose and swaging process of fitting, there is a difference in the life of hose assemblies from minimum 7 times to maximum 40 times during the life test in the same functioning condition. Like this, the life test of hose which has a wide scope of life distribution gives a problem that observation should take a long time to find out the existence of the bursting from the beginning of the test to the completion of bursting of hose assemblies. Therefore, this research proposes a process of concentrating on the defective section of hose assemblies and maximizing the life acceleration by giving 'Knockdown stress' to hose assemblies just until before the hose assemblies get out of order.

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Properties of Electrical Performance on Stator Coil of Traction Motor by Accelerated lest using Transient Surge (과도서지를 이용한 가속열화 시험법에 따른 견인전동기 고정자 코일의 전기적 특성 변화)

  • 박현준;장동욱;이길헌;최종선;김저우
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.16 no.9
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    • pp.783-789
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    • 2003
  • The winding problems of traction motor are the major determinant of motor's life. The root cause of winding failure is gradual deterioration of the insulation due to thermal, electrical, mechanical and environmental stresses. The aging of the insulation reduces the electrical and mechanical strength of the insulation. At same point, a voltage surge or mechanical shock from a traction motor start will fracture or break down the insulation. To achieve the expected life usually requires extensive laboratory evaluation of the insulation systems and the use of accelerated aging tests. There are several nondestructive test available for checking, the condition of motor insulation, the probable extent of aging, and the rate of which aging is taking place. So the insulation characteristics of stator coil were each analyzed by measurement of dielectric loss(tan$\sigma$), capacitance and partial discharge. The method of diagnosis is able to analyze the insulation condition and evaluate the life of the traction motor.

Analysis of Accelerated Life Tests with Intrinsic and Extrinsic Failure Modes (내부고장요인과 외부고장요인이 있는 제품에 대한 가속수명 시험의 분석)

  • Kim, C. M.;D. S, Bai
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2000.04a
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    • pp.381-384
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    • 2000
  • This paper proposes a method of estimating the lifetime distribution at use condition for constant stress accelerated lift tests when extrinsic failure mode as well as intrinsic one exists. A mixture of two log-normal distributions is introduced to describe these failure modes and it is assumed that a linear relation exists between the location parameter and stress. An estimation procedure using the expectation and maximization algorithm is proposed and a numerical example is given.

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To Ensure A Product Reliability The Study on Accelerated Stress Tests for Magnetic Switch Used in Power Distribution System (제품 신뢰성 확보을 위한 배전 계통에 사용되는 전자개폐기 가속스트레스시험에 관한 연구)

  • Ryu, Haeng-Soo;Park, Sang-Yong;Han, Gyu-Hwan;Kwon, Young-Il;Yoon, Nam-Sik
    • Proceedings of the KIEE Conference
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    • 2005.07a
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    • pp.377-380
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    • 2005
  • In this paper, accelerated stress test(AST) for Magnetic Switch (MS) are applied to assure specified reliability of the products. Magnetic contactor that functions with over-current relay is called MS. Magnetic contactor closes and opens the motor load with ON/OFF switch of electronic contactor. It is also used for protecting and controlling the load. Magnetic contactor detects the over-current flow in the load with a over-current relay and disconnects the load by opening its control power. In this study, AST for product assembly are developed in order to improve the weak point so that increase the product reliability. Also we will show the basic information for the accelerated life test(ALT). The proposed AST results and procedures may be extended and applied to testing similar kinds of products to reduce test times and costs of the tests remarkably. Finally the results of this study will contribute to improving reliability of products and strengthening competitiveness of our products in the world markets.

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Accelerated Life Prediction for STS301L Gas Welded Joint (I) - Fillet Type - (STS301L 가스용접 이음재의 가속수명예측 (I) - Fillet Type -)

  • Baek, Seung-Yeb
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.4
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    • pp.467-474
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    • 2010
  • Stainless steel sheets are widely used as the structural material for railroad cars and commercial vehicles. Structures made of stainless steel sheets are commonly fabricated by gas welding, For the fatigue design of gas welded joints such as fillet joints, it is necessary to obtain design information of the stress distribution at the weldment as well as the fatigue strength of the gas-welded joints. Further, the influence of the geometrical parameters of gas-welded joints on stress distribution and fatigue strength must be evaluated. in this study, ${\Delta}P-N_f$ curves were obtained by fatigue tests. and, the ${\Delta}P-N_f$ curves were rearranged on the basis of the ${\Delta}{\sigma}-N_f$ relation for the hot-spot stresses at the gas-welded joints. These results, were used for conducting an accelerated life test(ALT) From the experiment results, an acceleration model was derived and factors were estimated. The objective is to obtain the information required for the analysis of the fatigue lifetime of fillet welded joints and for data analysis by the statistic reliability method to save time and cost and to develop optimum accelerated life prediction plans.

Storage Lifetime Improvement of Zr-Ni K1 Delay System (Zr-Ni계 지연관 결합체(K1) 저장수명 향상)

  • Chang, Il-Ho;Back, Seung-Jun;Jung, Eun-Jin;Son, Young-Kap
    • Journal of the Korea Institute of Military Science and Technology
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    • v.13 no.2
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    • pp.336-341
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    • 2010
  • The burning interruption between the initiator and the delay column in a Zr-Ni K1 delay system used for a K510 fuze occurs with long-time storage. About 10 % failure probability of 15-years stored delay systems shows the failure mode in open literature. This paper shows storage lifetime improvement results for the delay system through changing the single-base delay column into double-base ones and controlling the manufacturing processes especially the initial inclusion of humidity. The double-base delay columns was implemented by inserting one delay column of fast burning rates between the initiator and the previous delay column of slow burning rates. Accelerated aging tests of the delay systems with double-base columns, and then the firing tests were performed to evaluate the improved lifetime. The double-base delay columns shows improved storage lifetime of the delay system through preventing the failure mode.

Prediction of Long Term Performance and Creep of Laminated Natural Rubber Bearings(NRB) (적층 천연고무 면진장치의 장기성능과 크리프에 대한 예측)

  • Hwang, Kee Tae;Seo, Dae Won;Cho, Sung Gook
    • Journal of the Earthquake Engineering Society of Korea
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    • v.17 no.3
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    • pp.117-125
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    • 2013
  • Seismic isolation has been considered and utilized in various industries as a way to prevent huge damage on to structures by large earthquakes in various industries. The laminated Laminated rubber bearings is are most frequently used in seismic isolation systems. The structural Structural safety could not be assured unless the performance of the rubber bearing is not guaranteed for the life time of the structure under the consideration that the bearing is a critical structural member to sustain vertical loads in the seismically isolated structure. However, there are few studies on the deterioration problems of rubber bearings during their service life. The long term performance of the rubber bearings was not considered in past designs of seismically isolated structures. This study evaluates the long term performance and creep characteristics of laminated natural rubber bearings that are used in seismically isolated buildings. For the this study, a set of accelerated thermal aging tests and creep tests are were performed on real specimens. The experimental results show that the natural rubber bearings would have a stable change rate of change for durability under severe environmental conditions for a long time.

Reliability Analysis of MLCC Degradation Data based on Eyring Model (아이링 모델에 기초한 MLCC 열화데이터의 신뢰성 해석)

  • 김종철;김광섭;차종범
    • Proceedings of the Korean Reliability Society Conference
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    • 2004.07a
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    • pp.239-246
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    • 2004
  • Accelerated degradation test (ADT) can be a useful tool for assessing the reliability when few or even no failure are expected in an accelerated life test. In this paper, MLCC (Multilayer Ceramic Capacitors), a sort of passive components which have large capacitance(X7R -55$^{\circ}C$~1$25^{\circ}C$) have been tested, and least-square analyses are used to illustrate our approach in which amount of degradation of a DUT following log-normal distribution. We assumed a simple and useful linear model to describe the amount of degradation over time subjected to different voltage levels applied. Tests for linearity of the performance-time relationship, and provide tests for how well the assumptions hold. Also, by using Eyring Model, MLCC's mean life time is assessed.

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Reliability testing of InGaAs Waveguide Photodiodes for 40-Gbps Optical Receiver Applications (40-Gbps급 InGaAs 도파로형 포토다이오드의 신뢰성 실험)

  • Joo, Han-Sung;Ko, Young-Don;Yun, Il-Gu
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.07a
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    • pp.13-16
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    • 2004
  • The reliability of 1.550m-wavelength InGaAs mesa waveguide photodiodes(WGPDs), which developed for 40-Gbps optical receiver applications, fabricated by metal organic chemical vapor deposition is investigated. Reliability is examined by both high-temperature storage tests and the accelerated life tests by monitoring dark current and breakdown voltage. The median device lifetime and the activation energy of the degradation mechanism are computed for WGPD test structures. From the accelerated life test results, the activation energy of the degradation mechanism and median lifetime of these devices in room temperature are extracted from the log-normal failure model by using average lifetime and the standard deviation of that lifetime in each test temperature. It is found that the WGPD structure yields devices with the median lifetime of much longer than $10^6$ h at practical use conditions. Consequently, this WGPD structure has sufficient characteristics for practical 40-Gbps optical receiver modules.

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