• Title/Summary/Keyword: Abrasive powder

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A Study on Magnetic Abrasive (자기 연마재에 관한 연구)

  • Kim, Hee-Nam
    • Journal of the Speleological Society of Korea
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    • no.81
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    • pp.1-5
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    • 2007
  • The magnetic polishing is the useful method to finish some machinery fabrications by using magnetic power This method is one of the precision techniques and has an aim for clean technology in the transportation of the pure gas in the clean pipes. The magnetic abrasive polishing method is not so common in the field of machine that it is not known to widely. There are rarely researcher in this feilld because of non-effectiveness of magnetic abrasive. Therefore, in this paper we deals with the development of the magnetic abrasive with the fse of Sr-Ferrite. In this development, abrasive grain A has been made by using the resin bond fabricated at low temperature. And magnetic abrasive powder was fabricated from the Sr-Ferrite which was crushed into 200 mesh. The XRD analysis result shows that only A abrasive and Sr-Ferrite crystal peaks were detected, explaining that resin bond was not any more to contribute chemical reaction. From SEM analysis, we found that A abrasive and Sr-Ferrite were strongly bonding with each other.

A Study on Magnetic Abrasive (자기 연마재에 관한 연구)

  • Kim, Hee-Nam
    • Design & Manufacturing
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    • v.2 no.4
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    • pp.44-47
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    • 2008
  • The magnetic polishing is the useful method to finish some machinery fabrications by using magnetic power. This method is one of the precision techniques and has an aim for clean technology in the transportation of the pure gas in the clean pipes. The magnetic abrasive polishing method is not so common in the field of machine that it is not known to widely. There are rarely researcher in this field because of non-effectiveness of magnetic abrasive. Therefore, in this paper we deals with the development of the magnetic abrasive with the use of Sr-Ferrite. In this development, abrasive grain A has been made by using the resin bond fabricated at low temperature. And magnetic abrasive powder was fabricated from the Sr-Ferrite which was crushed into 200 mesh. The XRD analysis result shows that only A abrasive and Sr-Ferrite crystal peaks were detected, explaining that resin bond was not any more to contribute chemical reaction. From SEM analysis, we found that A abrasive and Sr-Ferrite were strongly bonding with each other.

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Development of The Magnetic Abrasive Using Barium Ferrite (Ba-Ferrite를 이용한 자기 연마재 개발)

  • 김희남;송승기;정윤중;윤여권;김희원;조상원;심재환
    • Journal of the Korean Society of Safety
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    • v.18 no.2
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    • pp.46-49
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    • 2003
  • The magnetic polishing is the useful method to finish some machinery fabrications by using magnetic power. This method is one of the precision techniques and has m aim for clean technology in the transportation of the pure gas in the clean pipes. The magnetic abrasive polishing method is not so common in the field of machine that it is not known to widely. There are rarely researcher in this field because of non-effectiveness of magnetic abrasive. Therefore, in this paper we deals with the development of the magnetic abrasive with the use of Ba-Ferrite. In this development, abrasive grain WA has been made by using the min bond fabricated at low temperature. And magnetic abrasive powder was fabricated from the Ba-Ferrite which was crushed into 200 mesh. The XRD analysis result shows that only WA abrasive and Ba-Ferrite crystal peaks were detected, explaining that resin bond was not any more to contribute chemical reaction. From SEM analysis, we found that WA abrasive and Ba-Ferrite were strongly bonding with each other.

A Study on the Abrasive Wear Properties of the PTA Overlay Layers using the Super Alloy Powder (초내열합금분말에 의한 PTA 오버레이부의 연삭 마모 특성 연구)

  • Kim, Young-Sik;Choi, Young-Gook;Lim, Chang-Hoon;Kim, Jong-Do
    • Journal of Welding and Joining
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    • v.27 no.3
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    • pp.80-84
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    • 2009
  • The Plasma Transferred Arc (PTA) overlay welding method is lately introduced as one of the most useful surface overlay method of the engine component. In this paper, the overlay welding on the SNCrW heat resisting alloy was conducted by the PTA overlay welding process using the super alloy powder. The characteristics of the overlay layers were investigated through the metallurgical and abrasive test. Experimental results showed that the overlay on the SNCrW heat resisting alloy surface was successfully made without hot cracking. The friction wear characteristics of the Co-base Stellite 6 overlayer were most superior. However the abrasive wear characteristics were most inferior in the Co-base Stellite 6 overlayer.

Fabrication of Porous Material Using Glass Abrasive Sludge

  • Chu, Yong-Sik;Kwon, Chun-Woo;Lee, Jong-Kyu;Shim, Kwang-Bo
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.606-607
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    • 2006
  • A porous material with a surface layer was fabricated using glass abrasive sludge and expanding agents. The glass abrasive sludges were mixed with expanding agents and compacted into pellets. These pellets were sintered in the range of $700-900^{\circ}C$ for 20min. The sintered porous materials had a surface layer with smaller pores and inner parts with larger pores. The surface layer and pores controlled the absorption ratio and physical properties.

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Characteristics of Magnetic Polishing with Magnetic Abrasive Powder Fabricated by Plasma Melting Method (플라즈마 용융법으로 제조된 Fe계 자성분말의 자기연마 특성)

  • 이영란;배승열;안인섭;이용철
    • Journal of Powder Materials
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    • v.8 no.1
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    • pp.20-25
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    • 2001
  • Most of mold manufacturing procedures have been automated by the introduction of NC machine tool and CAD/CAM system. But the three-dimensional surface curvature of the mold must be done by hand work of well-skilled workers. Magnetic abrasive polishing powders were investigated for surface polishing for 3D curvature. This study aims to investigate homogeneously distributed hard phase in Fe matrix and strong bonding between Fe-matrix and hard phase. The NbC powder, $B_4C$ powder and $Al_2O_3$ powder were mixed in Fe-matrix respectively. Mixed Fe-hard phase powders were compacted by press and then these were melted by plasma melting. According to SEM, XRD and OM observation, Fe-NbC magnetic abrsive powder had the most homogeneous distribution and strong bonding. As a result of magnetic polishing, the surface roughness before magnetic polishing, 1 ${\mu}m$ $R_{max}$, was reduced to 0.2 ${\mu}m$ $R_{max}$ over the entire inner surface of the tube.

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Deburring using Magnetic Abrasive Machining (자기연마법을 이용한 Deburring)

  • Yeo, Woo-Seok;Lee, Choong-Seok;Chae, Seung-Su;Choi, Hwan;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.1
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    • pp.13-18
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    • 2006
  • The magnetic abrasive machining has been developed as a new finishing technology to obtain a fine surface of workpiece. In this paper, a static magnetic field method and a magnetic abrasive brush which has many technical advantages, are applied for the magnetic abrasive machining. In the experiment, some items such as finishing time, ratio of the magnetic abrasives to Fe-powder, motor revolutions per minute, and motor ratio revolutions per minute are tested. The results of this study have shown the fact that the burr height is mostly affected by the finishing time and the abrasive ratio. Also, it has been found that the magnetic abrasive machining is a possible new technology for the deburring.

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The Effects of Ba-Ferrite Magnetic Abrasive Behavior on Polishing Characteristics (Ba-Ferrite계 자기연마재 거동이 연마특성에 미치는 영향)

  • Yun, Yeo-Kwon;Kim, Hee-Nam
    • Journal of the Korea Safety Management & Science
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    • v.11 no.4
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    • pp.311-317
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    • 2009
  • In this paper deals with behavior of the magnetic abrasive using Ba-Ferrite on polishing characteristics in a new internal finishing of STS304 pipe applying magnetic abrasive polishing. The magnetic abrasive using Ba-Ferrite grain WA used to resin bond fabricated low temperature. And Ba-Ferrite of magnetic abrasive powder fabricated that Ba-Ferrite was crused into 200 mesh. The previous research have made an experiment in the static state the movement of magnetic abrasive grain is nevertheless in the dynamic state. In this paper, We could have investigated into the changes of the movement of magnetic abrasive grain. In reference to this result, we could have made the experiment which is set under the condition of the magnetic flux density, polishing velocity according to the form of magnetic brush.

Ultra Precision Polishing of Micro Die and Mold Parts using Magnetic-assisted Machining (자기연마법을 응용한 미세금형부품의 초정밀 연마)

  • 안병운;김욱배;박성준;이상조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1832-1835
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    • 2003
  • This paper suggests the selective ultra precision polishing techniques for micro die and mold parts using magnetic-assisted machining. Fabrication of magnetic abrasive particle and their polishing performance are key technology at ultra precision polishing process of micro parts. Conventional magnetic abrasives have disadvantages. which are missing of abrasive particle and inequality between magnetic particle and abrasive particle. So, bonded magnetic abrasive particles are fabricated by several method. For example, plasma melting and direct bonding. Ferrite and carbonyl iron powder are used as magnetic particle where silicon carbide and Al$_2$O$_3$ are abrasive particle. Developed particles are analyzed using measurement device such as SEM. Possibility of magnetic abrasive and polishing performance of this magnetic abrasive particles also have been investigated. After polishing, surface roughness of workpiece is reduced from 2.927 $\mu\textrm{m}$ Rmax to 0.453 $\mu\textrm{m}$ Rmax.

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The Effects of Ba-Ferrite Magnetic Abrasive Behavior on Polishing Characteristics (Ba-Ferrite 자기연마재의 거동이 연마특성에 미치는 영향)

  • 김희남;송승기;윤여권;김희원;김복수;안효종;심재환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.565-568
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    • 2003
  • In this paper we deal with behavior of the magnetic abrasive using Ba-Ferrite on polishing characteristics in a new internal finishing of STS304 pipe applying magnetic abrasive polishing. The magnetic abrasive using Ba-Ferrite grain WA was used to resin bond fabricated at low temperature. And Ba-Ferrite of magnetic abrasive powder was crused into 200 mesh. The previous research made an experiment in the static and the dynamic state on the movement of magnetic abrasive grain. In this paper. We investigated into the changes of the movement of magnetic abrasive grain. In reference to this result. we have made the experiment which is set under the condition of the magnetic flux density. polishing velocity according to the form of magnetic brush.

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