• Title/Summary/Keyword: Abnormal Vibration

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Analysis on Static Load and Resonance Frequency of Bed in Turning and Hobbing Automatic Lathe for Precision Machining (선삭 및 호빙 가공용 자동선반 베드의 정하중 및 공진주파수 해석)

  • Ha, Joo-Hwan;Lee, Yun-Chul;Jo, Eun-Jeong;Lee, Young-Sik;Lee, Jae-Kwan;Kim, Kwang-Sun
    • Journal of the Semiconductor & Display Technology
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    • v.17 no.1
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    • pp.66-70
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    • 2018
  • This paper is about the analysis on the vibration characteristic of tooling units on the precision bed in turning and hobbing automatic lathe for precision machining. An automatic lathe operating at about 12,000 RPM is a critical factor in the self-weight stress and deformation of the bed. Especially, the resonance frequency should be grasped in advance to prevent abnormal vibration that may occur during processing. If the wrong bed is used, the resonant frequency can have a fatal influence on the precision machining and increase the defective rate of precision machined parts such as semiconductor parts. In this paper, vibration characteristics were evaluated through static load and resonance frequency analysis of automatic lathe bed. As a result, the maximum stress was 14.52 MPa, the maximum deformation amount was $12.15{\mu}m$, and the natural frequency was 189.43 Hz. The resonance frequency was calculated as 500 Hz, and the stability was confirmed by being in the range of 200 Hz or more, which is the processing condition.

Verifying of steering performance of the steering bogie (조향대차의 곡선선로 주행시 조향성능 검토)

  • Kim, Jung-Ha;Yang, Hee-Joo;Ahn, Jae-Kwang
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.1069-1073
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    • 2011
  • When the train is running on the small curved line, there would be severe contact between the rail and wheels, which cause noise and vibration as well as abnormal wear on the rail and the wheels. In order to solve these problems, the steering bogie has been developed. To verify steering performance of the steering bogie, steering angles of two trains, one is the advanced EMU with the steering bogie, another is a conventional EMU with the conventional bogie, were measured while running on the small curve. this comparing test shows that the steering bogie has much higher steering performance than the conventional bogie on the same curved line. To verify more performance data of the steering bogie, further testing and monitoring will be done with the advanced EMU in the test track.

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Simulation Analysis on Flexible Multibody Dynamics of Drum Brake System of a Vehicle

  • Liu, Yi;Hu, Wen-Zhuan
    • Transactions of the KSME C: Technology and Education
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    • v.3 no.2
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    • pp.125-130
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    • 2015
  • Using flexible multibody system dynamic method, the rigid-flexible coupling multibody dynamic analysis model of the drum brake system was developed, and the kinematic and dynamic simulation of the system was processed as its object of study. Simulations show that the friction will increase with the dynamic friction coefficient, but high dynamic friction coefficient will cause the abnormal vibration and worsen the stability of the brake system, even the stability of the whole automobile. The modeling of flexible multi-body can effectively analyze and solve complex three-dimensional dynamic subjects of brake system and evaluate brake capability. Further research and study on this basis will result in a convenient and effective solution that can be much helpful to study, design and development of the brake system.

Design and Characteristics of cryogenic ball valve (초저온 볼 밸브 설계 및 특성)

  • Kim, Dong-Soo;Kim, Myoung-Sub
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.666-671
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    • 2007
  • To acquire the safety along with durability of mechanical machinery products, we should consider the structural mechanics such as stress, deformation and dynamic vibration characteristics and identify those important aspects in the stage of preliminary design engineering. This cryogenic ball valve is used to transfer the liquified natural gas which temperature is $-196^{\circ}C$, supplied pressure is $168kg/cm^2$. For the cryogenic ball valve, the assurance of structural integrity and operability are essential to meet not only normal, abnormal loading conditions but also functionality during a seismic event. In this thesis, analytical approach and results using finite element analysis and computational method are herein presented to evaluate the aspects of structural integrity along with operability of cryogenic ball valve. In this study, we designed the high pressure cryogenic ball valve that accomplishes zero leakage by elastic seal at normal temperature and metal seal at high temperature.

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Effect of fuel octane number on knock characteristics in a spark-ignition engine (연료의 옥탄가 변화에 따른 스파크 점화기관의 노킹특성의 변화)

  • 이홍철;전광민
    • Journal of the korean Society of Automotive Engineers
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    • v.14 no.5
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    • pp.61-68
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    • 1992
  • Knock phenomenon is an abnormal combustion originated from autoignition of unburned gas in the end-gas region during the later stage of combustion process and it accompanys a high pitched metallic noise. Engine Knock is accompanied with a vibration of engine cylinder and when it is severe, it can cause major engine demage. Engine Knock is characterized in terms of knock crank angle, knock pressure, pressure jump and knock intensity. In this study, a 4-cylinder spark ignition engine was used for experiment and eighty consecutive cycles were analyzed statistically. The purpose of this study is to characterize spark ignition engine knock as a function of ignition timing and fuel research octane number. The result of this study can be summerized as follows. Knock occurrence angle approached TDC as ignition timing is advanced. Pressure and knock intensity gradually increased as spark timing is advanced. Mean knock occurence angle gradually approached TDC as fuel research octane number is decreased for identical spark timing. Knock intensity increased linearly as RON is decreased.

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Diagnosis of rotating machines by utilizing a back propagation neural net

  • Hyun, Byung-Geun;Lee, Yoo;Nam, Kwang-Hee
    • 제어로봇시스템학회:학술대회논문집
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    • 1994.10a
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    • pp.522-526
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    • 1994
  • There are great needs for checking machine operation status precisely in the iron and steel plants. Rotating machines such as pumps, compressors, and motors are the most important objects in the plant maintenance. In this paper back-propagation neural network is utilized in diagnosing rotating machines. Like the finger print or the voice print of human, the abnormal vibrations due to axis misalignment, shaft bending, rotor unbalance, bolt loosening, and faults in gear and bearing have their own spectra. Like the pattern recognition technique, characteristic. feature vectors are obtained from the power spectra of vibration signals. Then we apply the characteristic feature vectors to a back propagation neural net for the weight training and pattern recognition.

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A Study on the Modeling and Analysis of Chatter in Turning Operation (선반가공시 채터 모델링과 분석에 관한 연구)

  • 윤문철;조현덕;김성근;김영국;조희근
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.4
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    • pp.76-83
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    • 2001
  • In this study, the static and dynamic characteristics of turning process was modelled and the analytic realization of regen-erative chatter mechanism was discussed. In this regard, we have discussed on the comparative assessment of recursive times series modeling algorithms that can represent the machining process and detect the abnormal machining behaviors in precision turning operation. In this study, simulation and experimental work were performed to show the malfunction behaviors. For this purpose, new Recursive Extended Instrument Variable Method(REIVM) was adopted for the on-line system identification and monitoring of a machining process. Also, we can apply REIVE algorithms in real process for the detection of chatter frequency and dynamic property and analyze the stability lobe of the system by changing a parameter of cutting dynamics in regenerative chatter mechanics, if it is stable or unstable, Also, The stability lobe of chatter was analysed.

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A Study on the Friction Characteristics of Tappet by Low Friction Coating (저마찰 박막코팅 적용 타펫 부품의 마찰 특성에 관한 연구)

  • Seo, Joon-Ho;Lim, Dae-Soon;Na, Byung-Chul
    • Tribology and Lubricants
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    • v.25 no.4
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    • pp.265-269
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    • 2009
  • The wear of the contact in the tappet accounts for the greatest portion of entire friction loss of an engine, leading to the occurrence of abnormal wear. The coated specimens for earn-tappet wear test were producted by using PVD-Sputtering coating method. It examined the friction characteristics occurring between the earn and the tappet by using the dedicated wear tester and found that the friction torque value was reduced through comparison testing with the existing part when the low friction coating was applied. So application of the low friction coating to actual vehicles will reduce the fuel economy and occurrence of noise-vibration.

A Study on the Ultraprecision Cutting of Aluminium Alloy by the Diamond Tool (Diamond 공구에 의한 aluminium 합금의 초정밀 절삭가공에 관한 연구)

  • Yu, Ki-Hyun;Mun, Sang-Don;Yu, Jong-Sun;Kim, Tae-Young;Seo, Nam-Seob
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.1
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    • pp.78-83
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    • 1996
  • This paper presents the characteristics of surface roughness and cutting force in ultraprecision cutting of aluminium alloy using natural diamond tools whose edge radii are smaller than those of tools made of other materials. The feed rate and depth of engagement were set to be a micrometer order. After measuring the surface roughness of machined surface and cutting force for each cutting condition, the relations between the surface quality and its condition were investigated qualitatively. If the feed rate was under a certain limit, the machined surface quality was deteriorated unexpectedly. This is supposed to have happened due to vibration leading its condition to abnormal one. In a certain situation the machined surface roughness by a natural diamond tool was inferior to that made by a carbide tool whose cutting edge radius is larger. This is supposed to be caused by not normal machining but burnishing effect.

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A study on spark-ignition engine knock measurements (스파크점화 기관의 노킹측정에 관한 연구)

  • 전광민;장원준
    • Journal of the korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.57-64
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    • 1991
  • Spart-ignition engine knock is an abnormal combustion phenomenon originated from auto- ignition of a portion of or the entire end-gas during the later stage of combustion process. And engine knock is accompanied by a vibration of engine cylinder block and a high-pitched metallic noise. Engine knock is characterized in terms of its intensity, its occurrence crank angel and the percentage of engine knock cycles. To characterize engine knock, a precise measurements of cylinder pressure and a statistical analysis of cylinder pressure data are needed. The purpose of this study is to develope a technique to measure engine knock and its characteristics as a function of ignition timing change. A 4-cylinder spark-ignition engine and unleaded gasoline, whose octane number was 94, were used for experiments. To measure engine knock and to analyze engine knock characteristics, cylinder pressure data were sampled by a high speed data acquisition system which was developed in this study. Cylinder pressure data were sampled at each 0.1.deg. crank angle and the number of cycles continuously sampled was 80.

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