• 제목/요약/키워드: AZ31 Sheet

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표면처리와 유기코팅을 통한 마그네슘 합금(AZ31)의 부식방지 (Corrosion protection of Magnesium alloy AZ31 by surface treatment with organic coating)

  • 박창현;김은경;박영삼
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2014년도 추계학술대회 논문집
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    • pp.44-44
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    • 2014
  • Magnesium alloy AZ31 sheet를 자동차용 부품으로 사용하기 위해서는 내식성, 전착도장성등의 신뢰성을 확보해야 한다. 이를 위해서 우리는 Phosphate, manganese, silicon계열의 화성처리제를 이용하여 자동차 부품으로 사용가능한 신뢰성확보를 위해 표면처리 방법에 관한 연구를 진행 하였다.

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AZ31 마그네슘합금판의 온간 디프드로잉 성형성해석 (The Simulations on the Formability of AZ31 Magnesium Alloy Sheet in Warm Deep Drawing)

  • 강대민;황종관
    • 한국기계가공학회지
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    • 제3권1호
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    • pp.52-58
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    • 2004
  • The material used is a commercial magnesium based alloy AZ31(Mg-3Al-1Zn)sheet with a thickness of 1.0mm. Uniaxial tension tests at warm temperature were carried out to investigate the material characteristics of K, m, and n. A warm drawing process with a local heating and cooling technique was developed to improve formability in this study with results of uniaxial tension tests because it is very difficult for Mg alloy to deform at room temperature by the conventional method. The die and blank holder were heated up, while the punch was water-cooled during deformation. FE simulations considering heat transfer were executed with Mg alloy to investigate the Improvement of deep drawability. For the assessment of improvement those were compare with the results of no considering heat transfer and room temperature.

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변형율에 따른 AZ31 합금의 변형율 속도 민감도 지수 변화와 미세조직 특성에 관한 연구 (The Study of the Variation of Strain Rate Sensitivity Index depending on the Strain and Microstructural Observations of AZ31 Mg Alloy Sheet)

  • 김동옥;강찬우;이수연
    • 소성∙가공
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    • 제20권7호
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    • pp.498-503
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    • 2011
  • The strain rate sensitivity index, m, plays an important role in plastic deformation at elevated temperatures. It is affected by strain rate, temperature, and the microstructure of the material. The strain rate sensitivity index has been used as a constant in numerical analysis of plastic forming at a specified strain rate and temperature. However, the value of m varies as deformation proceeds at an elevated temperature and a certain strain rate. Thus, in this present study, the value of m has been characterized as a function of strain by multiple tensile jump tests for AZ31 magnesium alloy sheet, and the variation of m has been discussed in conjunction with the microstructural observations before and after deformation. The experimental results show that the variation of m is dependent on the temperature and strain rate. Grain growth with dynamic recrystallization also affects the variation of m.

마그네슘 판재 온간 딮드로잉성에서의 속도의존성 (Dependency on the Forming speed at the warm forming of magnesium sheet)

  • 박현양;이항수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.246-249
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    • 2007
  • This study is concerned with deep drawability of magnesium sheets(AZ31B) at the warm conditions. Especially the dependency on forming speed has been investigated at the temperature of $200^{\circ}C$ and $300^{\circ}C$. Deep drawing test has been carried out at the temperature of $200^{\circ}C$ and $300^{\circ}C$. The die and blank holder are kept at test temperature by local heating and the punch is kept at room temperature by cooling technique. The magnesium sheets called AZ31B with the thickness of 0.5mm have been applied to deep drawing of circular cup. The drawability has been estimated at the conditions of forming speed (0.1, 1, 10 mm/sec). The results of deep drawing experiments show that the drawability is better at $300^{\circ}C$. Also the deep drawability is improved at the low speed(1mm/sec).

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AZ31B 마그네슘판재의 온간, 열간 딮드로잉 성형성 평가 (The Drawbility Estimation in warm and Hot Forming of AB31B Magnesium Sheet)

  • 추동균;오세웅;이준희;강충길
    • 소성∙가공
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    • 제14권7호
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    • pp.628-634
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    • 2005
  • The drawability of AZ31B magnesium sheet is estimated at various temperatures (200, 250, 300, 350, $400^{\circ}C$), forming speeds (20, 50, 100mm/min), thicknesses (0.8, 1.4mm) and blank holding forces (2.0, 2.8, 3.4kN). The deep drawing process (DDP) of circular cup is used in forming experiments. The results of deep drawing experiments show that the drawability is well at the range from 250 to $300^{\circ}C$, 50mm/min forming speed and 2.0kN blank holding force. The 0.8mm magnesium sheets were deformed better than 1.4 mm. Blank holding force was controlled in order to improve drawability and prevent the change of cup thickness. When blank holding force was controlled, tearing and thickness change were decreased and limit drawing ratio was improved from 2.1 to 3.0.

AZ31B 마그네슘 판재의 원형 및 사각형 동시변형 공정에서 블랭크 홀딩력이 두께변화에 미치는 영향 (The Effect of Blank Holding Force on Thickness Variation in Simultaneous Sheet forming process with Circle and Rectangle Shape of AZ31B Magnesium Sheet)

  • 권기태;강석봉;김현호;강충길
    • 소성∙가공
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    • 제18권7호
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    • pp.531-537
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    • 2009
  • The effect of blank holding force on thickness variation in simultaneous sheet forming with rectangular shape and circular has been demonstrated. Because has investigated an effect on formability of magnesium sheet, in this paper, the effect of punch radius on formability have been thinning, various crack phenomena and forming velocity. By simultaneously forming process with circular and rectangular shape, the data of simultaneously forming process with circular and rectangular shape will used to a part development such as notebook computer case, cell phone and bipolar plate of fuel cell.

Mg 합금 판재 냉간 성형품의 탄성회복량 예측 (Prediction of springback on cold forming of Mg-alloy)

  • 이영선;김민철;권용남;이정환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 춘계학술대회 논문집
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    • pp.43-46
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    • 2004
  • Since Mg alloy has many attractive advantages among the practically used metals, many researchers have been studied to develop useful process and material. However, study for sheet forming has not been a few because of low formability on room temperature. Formability and springback for AZ31 alloy sheet have been studied to develop the cold forming technology. The experimental and FE analysis were performed to analyzed the springback amounts by using a model of our on. A different three materials were used to investigate the effects of material characteristics. The springback amounts of Mg-alloy sheet formed part were larger than that of the other material.

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마그네슘 합금에 대한 DLC 코팅의 온도에 따른 마찰기구 해석 (Friction Behavior of DLC Coating Slid Against AZ31 Magnesium Alloy at Various Temperatures)

  • 권혁우;김명곤;허하리;김용석
    • 소성∙가공
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    • 제24권6호
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    • pp.405-410
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    • 2015
  • Sheet-forming of Mg alloys is conducted at elevated temperatures (250℃) due to the low formability at room temperature. The high-temperature process often gives rise to surface damage on the alloy (i.e. galling.) In the current study, the frictional characteristics of DLC coating slid against an AZ31 Mg alloy at various temperatures were investigated. The coating has been used widely for low-friction processes. Dry-sliding friction and galling characteristics of an AZ31 Mg alloy (disk), which slid against uncoated and a DLC-coated STD-61 steel (pin), were investigated using a reciprocating-sliding tribometer at room temperature and 250℃. To represent the real sliding phenomena during a sheet metal forming process, single-stroke tests were used (10mm stroke length) rather than a reciprocating long sliding-distance test. The DLC coating suppressed adhesion between the alloy and the tool steel at room temperature, and exhibited a low friction coefficient. However, during sliding at 250℃, severe adhesion occurred between the two surfaces, which resulted in a high friction coefficient and galling.

AZ31 합금의 온간 부풀림 성형시 결정립 변화에 관한 연구 (Grain Evolution during Bulge Blow forming of AZ31 Alloy)

  • 백성규;이영선;이정환;권용남
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.452-455
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    • 2008
  • In the present study, blow forming characteristics of commercially roiled AZ31 alloy sheets were investigated. Two different kinds of AZ31 sheets were originally fabricated by using direct casting and strip casting methods respectively. Both sheets have similar grain sizes of about $7{\mu}m$ with a relatively equiaxed structure after rolling. A series of tensile tests were carried out to get flow behavior in terms of temperature and strain rate. Also, grain size effect was investigated by annealing as-received sheet at elevated temperatures. Elongation increased with temperature increment as well expected. However, the differences in tensile test condition did not give much difference in elongation even at the temperature range where a large elongation would be expected with such as fine grain of $7{\mu}m$. Blow forming experiments showed that forming condition did not result in higher difference in dome height. However, the interesting feature from this study was that formability of this AZ31 alloy got different with stress condition. Firstly, biaxial stress condition might result in lower temperature and strain rate dependencies compared to uniaxial tension results for both DC and SC sheets. Secondly, DC showed slower grain growth in uniaxial tension than in biaxial stress state while SC has much higher grain growth rage in uniaxial tension than in bulging.

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