• 제목/요약/키워드: AZ31 Mg alloy sheet

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마그네슘 판재의 고온 물성치 실험 (Experiments for Material Properties of Magnesium Metal Sheet at Elevated Temperatures)

  • 최의근;이상욱
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.378-381
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    • 2009
  • In this study, the repetitive loading-unloading tensile tests with AZ31B magnesium sheet metal have been conducted under various elevated temperatures to check out how the Young's moduli of the sheets evolve during the plastic deformation. The loading-unloading tests have been carried out at every 1% of strain increment. With the tested results, some damage parameters of magnesium sheets based on the Lemaitre's continuum damage theory could be calculated at room temperature, $100^{\circ}C$, $150^{\circ}C$, $200^{\circ}C$ and $250^{\circ}C$. It has been shown that the critical damage parameters obtained in all temperature conditions are within the range of 0.12 to 0.18.

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열간 압연한 AZ31 마그네슘합금 판재의 미세조직 발달에 관한 연구 (A Study on Microstructural Evolution of Hot Rolled AZ31 Magnesium Alloy Sheets)

  • 김수현;임창동;유봉선;서영명;정인상
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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    • pp.63-71
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    • 2004
  • Recently, a sheet forming process of Mg alloys is highlighted again due to increasing demand for Mg wrought alloys in the applications of casings of mobile electronics and outer-skins of light-weight transportation. Microstructure control is essential for the enhancement of workability and formability of Mg alloy sheets. In this research, AZ31 Mg alloy sheets were prepared by hot rolling process and the rolling condition dependency of the microstructure and texture evolution was studied by employing a conventional rolling mill as well as an asymmetric rolling mill. When rolled through multiple passes with a small reduction per pass, fine-grained and homogeneous microstructure evolved by repetitive dynamic and static recrystallization. With higher rolling temperature, dynamic recrystallization was initiated in lower reduction. However with increasing reduction per pass, deformation was locallized in band-like regions, which provided favorable nucleation sites f3r dynamic recrystallization. Through post annealing process, the microstructures could be transformed to more equiaxed and homogeneous grain structures. Textures of the rolled sheets were characterized by $\{0002\}$ basal plane textures and retained even after post annealing. On the other hand, asymmetrically rolled and subsequently annealed sheets exhibited unique annealing texture, where $\{0002\}$ orientation was rotated to some extent to the rolling direction and its intensity was reduced.

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인장 및 압축실험을 통한 마그네슘 합금의 고온 물성 평가 (Estimation of Mechanical Properties of Mg Alloy at High Temperature by Tension and Compression Tests)

  • 오세웅;추동균;이준희;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.69-72
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    • 2005
  • The crystal structure of magnesium is hexagonal close-packed (HCP), so its formability is poor at room temperature. But formability is improved in high temperature with increasing of the slip planes. Purpose of this paper is to know about the mechanical properties of magnesium alloy (AZ31B), before warm and hot forming process. The mechanical properties were defined by the tension and compression tests in various temperature and strain-rate. As the temperature is increased, yield${\cdot}$ultimate strength, K-value, work hardening exponent (n) and anisotropy factor (R) are decreased. But strain rate sensitivity (m) is increased. As strain-rate increased, yield${\cdot}$ultimate strength, K-value, and work hardening exponent (n) are increased. Also, microstructures of grains fine away at high strain-rate. These results will be used in simulations and manufacturing factor for warm and hot forming process.

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AZ31B 마그네슘 합금의 기계적 특성에 미치는 열간압출의 영향 (Influence of Hot-Extrusion on Mechanical Properties of AZ31B Magnesium Alloy Sheet)

  • 김용길;최학규;강민철;정해용;배차헌
    • 한국재료학회지
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    • 제15권1호
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    • pp.25-30
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    • 2005
  • The microstructural changes by hot extrusion of AZ31B magnesium alloy were observed, and the relation to the tensile property was examined. The tensile properties as oriented longitudinal(L), half transverse(HT) and long transverse(LT) to the extrusion direction were investigated at $20^{\circ}C,\;100^{\circ}C,\;200^{\circ}C,\;300^{\circ}C\;and\;400^{\circ}C$, respectively. As the results, many recrystallized small grains distributed uniformly in large banded microstructures formed along the extrusion direction. The grain size of as-extruded specimen was around $30\~150\;{\mu}m$. As increasing the test temperature the tensile and yield strength with respect to the angle between the axis of the tensile and the longitudinal direction in extrusion was decreased, but their elongation were increased and their deviation between L and LT specimens have disappeared from $300^{\circ}C$. This mechanical anisotropy was reduced at elevated temperatures and almost disappeared at $400^{\circ}C$. It was considered that the homogenization was occured by the recrystallization and the change of slip system was occurred during tensile test process in elevated temperatures.

마그네슘 합금 구성식을 이용한 스프링백 예측 (Prediction of Springback by Using Constitutive Equations of Mg Alloy Sheets)

  • 이명규;정관수;김성준;김헌영
    • 소성∙가공
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    • 제17권2호
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    • pp.97-101
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    • 2008
  • Unique constitutive behavior of magnesium alloys as one of hexagonal close packed(hcp) metals has been implemented into the commercial finite element program ABAQUS. The constitutive equations can represent asymmetry in tension-compression yield stresses and flow curves. For the verification purpose, the springback of AZ31B magnesium alloy sheet was measured using the unconstrained cylindrical bending test proposed in Numisheet'2002 benchmark committee. Besides the developed constitutive models, the isotropic models based on tensile and compressive properties were also considered for comparison purpose. The predicted results by the finite element analysis and corresponding experiments showed enhanced prediction capability in springback analysis.

차체 제작을 위한 레이저용접 마그네슘 TWB 판넬 (MAGNESIUM TWB PANEL WITH LASER WELDING FOR AUTO BODY ASSEMBLY)

  • 이목영;장웅성;윤병현
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1312-1316
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    • 2007
  • Strip casted and rolled magnesium sheet is become exiting material for car manufacturer, due to its better formability and specific strength compare with conventional extruded sheet. TWB technology was attractive for car body designer, because it saves the weight of the car without strength loss. In this study, the laser welding performance of magnesium sheet was investigated for Mg TWB panel manufacturing. The material was strip casted and rolled magnesium alloy sheet contains 3 wt% Al and 1 wt% Zn (AZ31). Lamp pumped Nd:YAG laser of 2kW was used and its laser light was delivered by optical fiber of 0.6mm core diameter to material surface with focusing optics of 200mm focal length for TWB welding. The microstructure of weld bead was investigated to check internal defects such as inclusion, porosity and cracks. Also mechanical properties and formability were evaluated for press forming of car body. For the results, there was no crack but inclusion or porosity on weld at some conditions.The tensile strength of weld was over 95% of base metal. Inner and outer panel of engine hood were press formed and assembled at elevated temperature.

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온간 딮 드로잉에서 이종금속판재(STS430-Al3004-AZ31)의 파단 및 두께 예측을 위한 연구 (Prediction for Thickness and Fracture of Stainless Steel-Aluminum-Magnesium Multilayered Sheet during Warm Deep Drawing)

  • 이영선;이광석;김대용
    • 소성∙가공
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    • 제21권1호
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    • pp.49-57
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    • 2012
  • It is difficult to estimate the properties of multilayered sheet because they are composed of one or more different materials. Plastic deformation behavior of the multilayered sheet is quite different as compared to each material individually. The deformation behavior of multilayered sheet should be investigated in order to prevent forming defects and to predict the properties of the formed part. In this study, the mechanical properties and formability of stainless steel-aluminum-magnesium multilayered sheet were investigated. The multilayered sheet needs to be deformed at an elevated temperature because of its poor formability at room temperature. Uniaxial tensile tests were performed at various temperatures and strain rates. Fracture patterns changed mainly at a temperature of $200^{\circ}C$. Uniform and total elongation of multilayered sheet increased to values greater than those of each material when deformed at $250^{\circ}C$. The limiting drawing ratio (LDR) was obtained using a circular cup deep drawing test to measure the formability of the multilayered sheet. A maximum value for the LDR of about 2 was achieved at $250^{\circ}C$, which is the appropriate forming temperature for the Mg alloy. Fracture patterns on a circular cup and thickness of formed part were predicted by a rigid-viscoplastic FEM analysis. Two kinds of modeling techniques were used to simulate deep drawing process of multilayered sheet. A single-layer FE-model, which combines the three different layers into a macroscopic single layer, predicted well the thickness distribution of the drawn cup. In contrast, the location and the time of fracture were estimated better with a multi-layer FE model, which used different material properties for each of the three layers.