• Title/Summary/Keyword: AZ31 Mg alloy sheet

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Forming Limits Diagram of AZ31 Alloy Sheet with the Deformation Mode (AZ31 합금 판재의 변형모드에 따른 성형한계에 관한 연구)

  • Jung, J.H.;Lee, Y.S.;Kwon, Y.N.;Lee, J.H.
    • Transactions of Materials Processing
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    • v.17 no.7
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    • pp.473-480
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    • 2008
  • Sheet metal forming of Mg alloy is usually performed at elevated temperature because of the low formability at room temperature. Therefore, strain rates affected with the forming temperature and speed must be considered as important factor about formability. Effects of process parameters such as various temperatures and forming speeds were investigated in circular cup deep drawing. From the experimental results, it is known that LDR (Limit Drawing Ratio) increase as the strain rate increase. On the contrary, the FLD (Forming Limit Diagram) shows lower value as faster strain rate. Therefore, anisotropy values are investigated according to the temperature and strain rates at each forming temperature. R-values also represent higher value as faster strain rate. It is known that the formability can be different with the deformation mode on warm forming of AZ31 alloy sheet.

Rolling of AZ31 Alloy and Microstructure of Rolled Plates (압연조건에 따른 AZ31 마그네슘합금판재의 변형거동 및 미세조직 변화)

  • Ha, T.K.;Jeong, H.T.;Sung, H.J.;Park, W.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.63-66
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    • 2006
  • The effect of warm rolling under various conditions on the microstructure and mechanical property was investigated using an AZ31 Mg alloy sheet. Several processing parameters such as initial thickness, thickness reduction by a single pass rolling, rolling temperature, roll speed, and roll temperature were varied to elicit an optimum condition for the warm rolling process of AZ31 Mg alloy. Microstructure and mechanical properties were measured for specimens subjected to rolling experiments of various conditions. Warm rolling of 30% thickness reduction per pass was possible without any side-crack at temperatures as low as $200^{\circ}C$ under the roll speed of 30 m/min. The initial microstructure before rolling was the mixed one consisting of partially recrystallized and cast structures. Grain refinement was found to occur actively during the warm rolling, producing a very fine grain size of 7 mm after 50% reduction in single pass rolling at $200^{\circ}C$. Yield strength of 204MPa, tensile strength of 330MPa and uniform elongation of 32% have been obtained in warm rolled sheets.

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A Study on the Weldability of Magnesium Alloy by Laser Heat Source (II) - Mechanical Properties of laser-welded AZ31B-H24 and AZ31B-O - (레이저 열원을 이용한 마그네슘 합금의 용접성에 관한 연구 (II) - AZ31B-H24 및 AZ31B-O 레이저 용접부의 기계적 특성 -)

  • Lee, Jung-Han;Kim, Jong-Do;Lee, Mun-Yong
    • Journal of Welding and Joining
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    • v.30 no.6
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    • pp.56-61
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    • 2012
  • Magnesium alloy sheet which is commercially available in the market presently is AZ31B, a Mg-Al-Zn three elements alloy. AZ31B is used by being classified into AZ31B-H24 and AZ31B-O depending on temper designation. In this study, AZ31B-H24 and AZ31B-O alloy sheets with 1.25mm thickness were butt-welded using CW Nd:YAG laser. And the effect of materials on mechanical properties was investigated by tensile and hardness tests. As a result of this study, regardless of materials, the butt-welded joint did not show a significant difference in tensile strength and hardness values. However, compared with the basemetal, the AZ31B-O showed more outstanding mechanical properties than AZ31B-H24, and that is because H24 material lost the effect of work hardening during welding.

A Study on the Experimental Evaluation of AZ31B Sheet Formability with Circle and Rectangle Shape (AZ31B 마그네슘합금 판재의 원형 및 사각 딥드로잉 성형성의 실험적 평가)

  • Kwon, K.T.;Kang, S.B.;Kang, C.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.250-253
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    • 2007
  • Since Mg alloy has many attractive advantages among the practically used metals, many researchers have been studied to develop useful process and material. The crystal structure of Magnesium was hexagonal close-packed, so its formability was poor at room temperature. But formability was improved in high temperature with increasing of slip planes, twins, dynamic recrystallization. In this study The formability of AZ31B magnesium sheet is estimated according to the variable temperatures, forming speed, thickness, blank holding force. The results of deep drawing experiences show that the formability is well at the range from 200 to $250^{\circ}C$, 20 to 60 mm/min forming speed and 2.5 to 3KN blank holding force.

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Constitutive Modeling of AZ31B Magnesium Alloys (AZ31B 마그네슘 합금 판재의 구성식 개발)

  • Lee, M.G.;Chung, K.;Kim, H.Y.
    • Transactions of Materials Processing
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    • v.16 no.4 s.94
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    • pp.234-238
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    • 2007
  • Magnesium alloy sheets in room temperature have unusual mechanical properties such as high in-plane anisotropy/asymmetry of yield stress and hardening behavior. In this paper, the continuum plasticity models considering the plastic behavior of AZ31B Mg alloy sheet were derived. A new hardening law based on modified two-surface model was developed to consider the general stress-strain response of metals including Bauschinger effect, transient behavior and the unusual asymmetry. Three deformation modes observed during the continuous tension/compression tests were mathematically formulated with simplified relations between the state of deformation and their histories. To include the anisotropy and asymmetry of the initial yield stress, the Drucker-Prager's pressure dependent yield surface was modified by adding anisotropic constants.

A study on optimization of AZ31 alloy sheet by blow forming (AZ31 합금 부풀림 성형의 최적화 연구)

  • Kim, S.D.;Kwon, Y.N.;Lee, Y.S.;Kim, B.M.;Lee, J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.67-69
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    • 2006
  • Since magnesium alloy has a limited formability at room temperature, forming should be carried out at the elevated temperature. If the initial grain size is small, superplasticity could be expected over $400^{\circ}C$. Using superplastic behavior, blow forming can be used to overcome the low formability of Mg alloys. In the present study, the optimization of blow forming of AZ31 alloy at the elevated temperature was investigated. Finite element simulation was carried out and verified with the blow forming experiments.

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Influence of initial ECAP passes on the anisotropic behavior of an extruded magnesium alloy (초기 등통로각압출 공정 횟수가 압출된 마그네슘 합금의 이방성에 미치는 영향)

  • Bae, Seong-Hwan;Min, Kyung-Ho
    • Design & Manufacturing
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    • v.10 no.2
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    • pp.34-38
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    • 2016
  • In this paper, a transversely isotropic behavior of AZ31 Mg alloy produced by equal-channel angular pressing (ECAP) process was investigated through tensile test and microstructure observation. The effects of initial ECAP pass number on the anisotropic behavior and mechanical properties of the Mg alloy are evaluated after conventional direct extrusion test, which are carried out at a temperature of $200^{\circ}C$. As a result of the tensile test in three directions ($0^{\circ}$, $45^{\circ}$, and $90^{\circ}$ to the extrusion direction of the sheet) at room temperature, elongation of as-extruded AZ31 alloy(ECAP for 0 pass) showed an unusual anisotropic behavior depending on the extrusion direction although the yield strength and tensile strength are similar to the ECAPed AZ31 alloy. After ECAP for 4 passes at $200^{\circ}C$, microstructural observations of ECAPed magnesium alloy showed a significant grain refinement, which is leading to an equiaxed grain structure with average size of $2.5{\mu}m$. The microstructures of the extruded billet are observed by the use of an electron back-scattering diffraction (EBSD) technique to evaluate of the influence on the grain refinement during extrusion process and re-crystallization mechanism of AZ31 Mg alloy.

The Study of the Variation of Strain Rate Sensitivity Index depending on the Strain and Microstructural Observations of AZ31 Mg Alloy Sheet (변형율에 따른 AZ31 합금의 변형율 속도 민감도 지수 변화와 미세조직 특성에 관한 연구)

  • Kim, D.O.;Kang, C.W.;Lee, S.Y.
    • Transactions of Materials Processing
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    • v.20 no.7
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    • pp.498-503
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    • 2011
  • The strain rate sensitivity index, m, plays an important role in plastic deformation at elevated temperatures. It is affected by strain rate, temperature, and the microstructure of the material. The strain rate sensitivity index has been used as a constant in numerical analysis of plastic forming at a specified strain rate and temperature. However, the value of m varies as deformation proceeds at an elevated temperature and a certain strain rate. Thus, in this present study, the value of m has been characterized as a function of strain by multiple tensile jump tests for AZ31 magnesium alloy sheet, and the variation of m has been discussed in conjunction with the microstructural observations before and after deformation. The experimental results show that the variation of m is dependent on the temperature and strain rate. Grain growth with dynamic recrystallization also affects the variation of m.

Texture Evolution of Asymmetrically Rolled Mg Alloy Sheets (비대칭 압연한 마그네슘 합금판재의 집합조직 발달)

  • Jeong, H.T.;Lee, K.D.;Lee, S.Y.;Ha, T.K.;Choe, B.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.64-66
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    • 2007
  • Asymmetric rolling, where circumferential velocities of the upper and lower rolls differ, can be one method to change texture of magnesium alloy sheet by introducing shear deformation throughout the thickness of a sheet. In this study, the texture, microstructure and mechanical properties of AZ31 Mg sheets has been investigated during the symmetrical rolling procedure and the asymmetric rolling procedures of different roll speeds with different roll diameters. Texture of Mg alloy sheets were evaluated by using X-ray diffraction and ODFs were calculated using ADC method. The major texture of rolled specimens can be expressed by ND//(0001) fiber texture. The major fiber texture changed according to the rolling processes and such a slight difference of texture changes the formability of sheets. The mechanical properties were enhanced during asymmetrical rolling.

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A Study of Forming limits of Transformation mode of AZ31 Alloy sheet (AZ31 합금 판재의 변형모드에 따른 성형한계에 관한 연구)

  • Jung, J.H.;Lee, Y.S.;Kwon, Y.N.;Lee, J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.378-382
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    • 2008
  • Since the sheet metal forming of Mg alloy is perform at elevated temperature, the effect of strain rates related with the forming temperature and forming speed and R-value is very important factor for formability and forming limits and deep drawing. It is investigated that the effect of material properties such as various temperature, forming speed and strain rates on formability and R-value of Mg alloy sheet in round cup deep drawing. Therefore, the investigation for process variables is necessary to improve formability and forming limits and deep drawing. Also, the effects of strain rate and drawbility were studied by the experiment. The temperature, forming speed, and strain rates and R-value are investigated. Forming of Mg alloy takes consider into temperature, proper forming speed and strain-rate and R-value the formed parts were good without defects for forming limits and deep drawing.

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