• 제어로봇시스템학회:학술대회논문집
• /
• 제어로봇시스템학회 2000년도 제15차 학술회의논문집
• /
• pp.180-180
• /
• 2000

The shape of cold strip for the stainless process has been become issue in quality recently, and hence POSCO (Pohang Iron & Steel Co., Ltd) developed an automatic control system for strip shape in the sendzimir mill. The strip shape is measured by an outward measuring roll and is controlled by As_U roll and first intermediate roll. As_U roll consists of 8 saddles, which are controlled vertically. The fist intermediate rolls, which are controlled horizontally, consist of two pairs of rolls up and down. A developed shape control system is applied to real plant by using fuzzy logic and neural network method to control actuators; As_U roll and first intermediate roll. This system composes mainly of three parts as a real-time system, input to output conditioner board, and man-machine interface. The actual shape is recognized by neural network and converted into symmetric shape. The fuzzy controller, based on the shape from neural network and sensor, controls positions of the As_U roll and first intermediate roll. This paper verifies the shape controller performance. The experiments are made on line for the sendzimir mill. The shape control performance shows very efficient for the target tracking, shape symmetry, and fluctuation of shape.

• 대한전기학회:학술대회논문집
• /
• 대한전기학회 1999년도 하계학술대회 논문집 G
• /
• pp.2869-2871
• /
• 1999

본 연구는 포항제철 STS 냉연공장의 형상 제어에 관한 것이다 당사의 냉간 압연기는 Sendzimir mill로서 상하 롤(Roll)이 10단씩 구성된 20단 압연기이다. 본 압연기에 의한 575 냉연강판의 형상제어는 현재 조업자의 수동운전으로 구동되고 있으며 구동기는 AS_U Roll 8 개와 Intermediate Roll 2 개의 10 개로 구성되어 있다. 구동기의 특성은 solenoid 형태와 유압식으로서 응답성이 빠르지 뭇하다. 본 연구는 위와 같은 특성을 지닌 냉간 압연기를 가지고 퍼지 제어에 의한 자동제어의 구현에 관한 것이다. 본 연구에 사용된 퍼지 제어기는 형상 강판의 두께 Roll 속도, AS_U Roll과 IMR의 현 위치 강종 강판의 폭, 강판의 장력 등의 입력을 고려하여 제어기의 출력인 AS_U Roll 8 개의 위치 값과 IMR 2 개의 위치 값을 결정한다. 현재 실 프로세서에 적용중이며 형상제어 정도가 양호하다. 본 연구의 효과는 형상제어의 자동화 및 형상 정도 향상을 통한 조업 안정화에 있다.

• 대한기계학회논문집
• /
• 제14권6호
• /
• pp.1689-1699
• /
• 1990

본 연구에서는 Z-Mill의 압연판 형상 예측을 위한 이론 및 컴퓨터 시뮬레이션 에 관한 사항과 설비조건, 압연조건, 소재조건이 판형상에 미치는 영향에 대해 논하고 자 한다.

• 해양환경안전학회지
• /
• 제28권7호
• /
• pp.1244-1251
• /
• 2022

지난 10년간 선박의 횡동요 복원력 상실에 의한 해양사고가 지속해서 증가하고 있어, 횡동요 운동을 효과적으로 줄일 수 있는 장치가 필요한 실정이다. 횡동요 감쇄 탱크는 단순한 설치만으로 횡동요 저감을 가져오는 대표적인 수동형 제어장치로 그 장점이 널리 알려져 있다. 따라서 본 연구에서는 U-튜브형 횡동요 감쇄 탱크의 수치해석 기법을 개발하고자 한다. 특히, 해석기법의 검증을 위해 자유수면 높이를 실험을 통해 계측하였다. 수치해석기법은 메쉬 의존성, 난류모델 (k-𝜖, k-𝜔, Reynolds Stress Model), 시간 간격 크기 및 반복횟수 등의 영향을 비교하여 개발하였다. 최종적으로 개발된 해석기법은 Realizable k-𝜖이 난류 모델에 10-2s 수준의 시간 간격 크기와 15회의 반복횟수를 적용하였다. 2가지의 U-튜브형 감쇄 탱크의 조건에서 계측된 자유수면 높이를 이용하여 개발된 해석기법을 검증하였다. 본 연구의 수치해석은 RANS 기반 상용 해석 Solver인 STAR-CCM+ (ver. 17.02)을 이용하였다.

• Wind and Structures
• /
• 제35권2호
• /
• pp.83-92
• /
• 2022

When the rolling stocks run on the curve, the external rail has to be lifted to a certain level to balance the centrifugal force acting on the train body. Under such a situation, passengers may feel uncomfortable, and the slanted vehicle has the potential overturning risks at high speed. This paper conducted a wind tunnel test in an annular wind tunnel with φ=3.2 m based on a 1/20^th scaled high-speed train (HST) model. The sensitivity of Reynolds effects ranging from Re = 0.37×10⁶ to Re = 1.45×106 was tested based on the incoming wind from U=30 m/s to U=113 m/s. The wind speed covers the range from incompressible to compressible. The impact of roll angle ranging from γ=0° to γ=4° on train aerodynamics was tested. In addition, the boundary layer development was also analyzed under different wind speeds. The results indicate that drag and lift aerodynamic coefficients gradually stabilized and converged over U=70 m/s, which could be regeared as the self-similarity region. Similarly, the thickness of the boundary layer on the floor gradually decreased with the wind speed increase, and little changed over U=80 m/s. The rolling moment of the head and tail cars increased with the roll angle from γ=0° to γ=4°. However, the potential overturning risks of the head car are higher than the tail car with the increase of the roll angle. This study is significant in providing a reference for the overturning assessment of HST.

• 한국재료학회:학술대회논문집
• /
• 한국재료학회 2010년도 춘계학술발표대회
• /
• pp.19.1-19.1
• /
• 2010

The process of manufacturing printed electronics using printing technology is attracting attention because its process cost is lower than that of the conventional semiconductor process. This technology, which offers both a lower cost and higher productivity, can be applied in the production of organic TFT (thin film transistor), solar cell, RFID(radio frequency identification) tag, printed battery, E-paper, touch screen panel, black matrix for LCD(liquid crystal display), flexible display, and so forth. In general, in order to implement printed electronics, narrow width and gap printing, registration of multi-layer printing by several printing units, and printing accuracy of under $20\;{\mu}m$ are all required. These electronic products require high precision to the degree of tens of microns - in a large area with flexible material, and mass productivity at low cost. As such, the roll-to-roll printing process is attracting attention as a mass production system for these printed electronic devices. For the commercialization of this process, two basic electronic ink technologies, such as conductive ink and polymers, and printing equipment have to be developed. Therefore, this paper addressed basis design and test to develop fine patterning equipment employing the roll-to-roll printing equipment and electronic ink.

• 대한기계학회논문집
• /
• 제17권2호
• /
• pp.257-266
• /
• 1993

본 연구에서는 보강롤의 굽힘변형을 고려한 젠지미어 압연기의 롤변형 해석을 통해, 궈터웨이브의 발생을 시뮬레이션하고, 형상제어 수단들의 궈터웨이브 억제에 미 치는 영향을 분석하여 궈터웨이브 감소 방안을 수립하였고, 실제 현장 압연실험을 통 해 그 제어효과를 확인하였다.

• 한국기계가공학회지
• /
• 제15권4호
• /
• pp.73-82
• /
• 2016

Recently, automobile industries have been developing many structural automotive parts made of thin, high-strength steel strips to produce safer and more environmentally friendly cars. The roll forming process has been considered one of the most efficient processes in manufacturing high-strength steel parts because it is a high-speed process that forms sheets in increments. However, most automotive parts vary longitudinally in their cross-sections. Therefore, it is difficult to apply the roll forming process to automotive parts made of high-strength steel. A variable section roll forming process has been proposed in recent studies. The rotational axes of the forming rolls are fixed, and the forming rolls have three-dimensional shape. As such, the cross-section of the part varies linearly along its length, and the angle between the bend line and longitudinal axis is less than 1 degree. Thus, the rate of cross-sectional variation along the length is relatively small. In this study, the rate of cross-sectional change along the length of a forming roll has been increased. Moreover, the angle between the bend line and longitudinal axis has been increased up to 15 degrees. The variable sections of the forming rolls have been designed for high strength steel parts with a symmetric u-type cross-section that varies linearly and symmetrically along the longitudinal axis.

• 전력전자학회:학술대회논문집
• /
• 전력전자학회 2002년도 전력전자학술대회 논문집
• /
• pp.715-718
• /
• 2002

As the modern technology of continuous casting plant is focused on improvement of slab quality, the control system of strand driven roll which has positive effect is investigated in this paper. An irregular distribution of withdrawal force gives rise to horizontal crack in high and middle grade carbon steel. Based on the basic understanding on design concept of high technology company, monitoring the withdrawal force distribution of strand driven roll and analysis of the control system was Performed at continuous casters of POSCO. The control algorithm of withdrawal force distribution for A.C motor vector control, which was derived from above study and had been applied for POSCO Kwangyang 1-4 continuous casting plant, is presented.

• 소성∙가공
• /
• 제20권3호
• /
• pp.243-249
• /
• 2011

In this study, an approach designed to compute high temperature friction coefficients for SCM 435 steel through a pilot hot rolling test and a finite element analysis, is proposed. Single pass pilot hot flat rolling tests with reduction ratios varying from 20 to 40% were carried out at temperatures ranging from 900 to $1200^{\circ}C$. In the proposed approach, the friction coefficient is calculated by comparing the measured strip spread and the roll force with the simulation results. This study showed that the temperature and reduction ratio had a significant influence on the friction coefficient. As both material temperature and reduction ratio become higher, the friction coefficient increases monotonically. This finding is not in agreement with the Ekelund model, which is widely used in the analysis of the hot rolling process. In the present work, the friction coefficient at a reduction ratio of 40% was found to be 1.2 times greater than that at a reduction of 30%. This higher friction coefficient means that an increment of the roll thrust force is expected at the next stand. Therefore, a roll pass designer must understand this phenomenon in order to adjust the reduction ratio at the stands while keeping the driving power, the roll housing structure and the work roll strength within the allowable range.