• 제어로봇시스템학회:학술대회논문집
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• 2000.10a
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• pp.180-180
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• 2000

The shape of cold strip for the stainless process has been become issue in quality recently, and hence POSCO (Pohang Iron & Steel Co., Ltd) developed an automatic control system for strip shape in the sendzimir mill. The strip shape is measured by an outward measuring roll and is controlled by As_U roll and first intermediate roll. As_U roll consists of 8 saddles, which are controlled vertically. The fist intermediate rolls, which are controlled horizontally, consist of two pairs of rolls up and down. A developed shape control system is applied to real plant by using fuzzy logic and neural network method to control actuators; As_U roll and first intermediate roll. This system composes mainly of three parts as a real-time system, input to output conditioner board, and man-machine interface. The actual shape is recognized by neural network and converted into symmetric shape. The fuzzy controller, based on the shape from neural network and sensor, controls positions of the As_U roll and first intermediate roll. This paper verifies the shape controller performance. The experiments are made on line for the sendzimir mill. The shape control performance shows very efficient for the target tracking, shape symmetry, and fluctuation of shape.

• Proceedings of the KIEE Conference
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• 1999.07g
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• pp.2869-2871
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• 1999

본 연구는 포항제철 STS 냉연공장의 형상 제어에 관한 것이다 당사의 냉간 압연기는 Sendzimir mill로서 상하 롤(Roll)이 10단씩 구성된 20단 압연기이다. 본 압연기에 의한 575 냉연강판의 형상제어는 현재 조업자의 수동운전으로 구동되고 있으며 구동기는 AS_U Roll 8 개와 Intermediate Roll 2 개의 10 개로 구성되어 있다. 구동기의 특성은 solenoid 형태와 유압식으로서 응답성이 빠르지 뭇하다. 본 연구는 위와 같은 특성을 지닌 냉간 압연기를 가지고 퍼지 제어에 의한 자동제어의 구현에 관한 것이다. 본 연구에 사용된 퍼지 제어기는 형상 강판의 두께 Roll 속도, AS_U Roll과 IMR의 현 위치 강종 강판의 폭, 강판의 장력 등의 입력을 고려하여 제어기의 출력인 AS_U Roll 8 개의 위치 값과 IMR 2 개의 위치 값을 결정한다. 현재 실 프로세서에 적용중이며 형상제어 정도가 양호하다. 본 연구의 효과는 형상제어의 자동화 및 형상 정도 향상을 통한 조업 안정화에 있다.

• Transactions of the Korean Society of Mechanical Engineers
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• v.14 no.6
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• pp.1689-1699
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• 1990

Sendzimir rolling mill is widely used for rolling hard materials such as stainless steel due to its small work roll diameter and shape controllability using two effective actuators, AS-U-Roll crown adjustment and lst. intermediate roll shifting. However, in comparison with 4-high or 6-high mills, it is noteasy to get good strip or excellent flatness because Z-mill has small diameter of work rolls which are easily deformed by load. A new mathematical model based on the method of dividing roll and strip into multo-portions was used to develop strip profile prediction software. Using the developed software, several influencing factors related to rolled strip profile for Z-Mill were tested analytically and characterized for the effective shape control. The effects of adjusting shape control actuators of Z-Mill on strip profile were also examined and discussed in detail.

• Journal of the Korean Society of Marine Environment & Safety
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• v.28 no.7
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• pp.1244-1251
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• 2022

Marine accidents due to a loss of stability, have been gradually increasing over the last decade. Measures must be taken on the roll reduction of a ship. Amongst the measures, building an anti-roll tank in a ship is recognized as the most simple and effective way to reduce the roll motion. Therefore, this study aims to develop a computational model for a U-tube type anti-roll tank and to validate it by experiment. In particular, to validate the developed computational model, the height of the free surface in the tank was measured in the experiment. To develop a computational model, the mesh dependency test was carried out. Further, the effects of a turbulence model, time step size, and the number of iterations on the numerical solution were analyzed. In summary, a U-tube type anti-roll tank simulation had to be performed accurately with conditions of a realizable k-𝜖 turbulence model, 10^-2s time step size, and 15 iterations. In validation, the two cases of measured data from the experiment were compared with the numerical results. In the present study, STAR-CCM+ (ver. 17.02), a RANS-based commercial solver was used.

• Wind and Structures
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• v.35 no.2
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• pp.83-92
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• 2022

When the rolling stocks run on the curve, the external rail has to be lifted to a certain level to balance the centrifugal force acting on the train body. Under such a situation, passengers may feel uncomfortable, and the slanted vehicle has the potential overturning risks at high speed. This paper conducted a wind tunnel test in an annular wind tunnel with φ=3.2 m based on a 1/20^th scaled high-speed train (HST) model. The sensitivity of Reynolds effects ranging from Re = 0.37×10⁶ to Re = 1.45×106 was tested based on the incoming wind from U=30 m/s to U=113 m/s. The wind speed covers the range from incompressible to compressible. The impact of roll angle ranging from γ=0° to γ=4° on train aerodynamics was tested. In addition, the boundary layer development was also analyzed under different wind speeds. The results indicate that drag and lift aerodynamic coefficients gradually stabilized and converged over U=70 m/s, which could be regeared as the self-similarity region. Similarly, the thickness of the boundary layer on the floor gradually decreased with the wind speed increase, and little changed over U=80 m/s. The rolling moment of the head and tail cars increased with the roll angle from γ=0° to γ=4°. However, the potential overturning risks of the head car are higher than the tail car with the increase of the roll angle. This study is significant in providing a reference for the overturning assessment of HST.

• Proceedings of the Materials Research Society of Korea Conference
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• 2010.05a
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• pp.19.1-19.1
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• 2010

The process of manufacturing printed electronics using printing technology is attracting attention because its process cost is lower than that of the conventional semiconductor process. This technology, which offers both a lower cost and higher productivity, can be applied in the production of organic TFT (thin film transistor), solar cell, RFID(radio frequency identification) tag, printed battery, E-paper, touch screen panel, black matrix for LCD(liquid crystal display), flexible display, and so forth. In general, in order to implement printed electronics, narrow width and gap printing, registration of multi-layer printing by several printing units, and printing accuracy of under $20\;{\mu}m$ are all required. These electronic products require high precision to the degree of tens of microns - in a large area with flexible material, and mass productivity at low cost. As such, the roll-to-roll printing process is attracting attention as a mass production system for these printed electronic devices. For the commercialization of this process, two basic electronic ink technologies, such as conductive ink and polymers, and printing equipment have to be developed. Therefore, this paper addressed basis design and test to develop fine patterning equipment employing the roll-to-roll printing equipment and electronic ink.

• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.2
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• pp.257-266
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• 1993

Computer Simulation based of divided element method was done to predict strip shape in20-high Sendzimir Mill and has been used to find a way for preventing quarter waves occurring in the wide and thin gaged strip rolling. The simulation showed that it was difficult to prevent quarter waves by the existing methods of controlling actuators such as the shifting of the first intermediate roll and the profile control of As-U-Roll in back up roll. It was, however, confirmed analytically and experimentally that quarter waves could be effectively reduce by changing taper mode at the barrel-end taper radius of the first intermediate roll.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.15 no.4
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• pp.73-82
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• 2016

Recently, automobile industries have been developing many structural automotive parts made of thin, high-strength steel strips to produce safer and more environmentally friendly cars. The roll forming process has been considered one of the most efficient processes in manufacturing high-strength steel parts because it is a high-speed process that forms sheets in increments. However, most automotive parts vary longitudinally in their cross-sections. Therefore, it is difficult to apply the roll forming process to automotive parts made of high-strength steel. A variable section roll forming process has been proposed in recent studies. The rotational axes of the forming rolls are fixed, and the forming rolls have three-dimensional shape. As such, the cross-section of the part varies linearly along its length, and the angle between the bend line and longitudinal axis is less than 1 degree. Thus, the rate of cross-sectional variation along the length is relatively small. In this study, the rate of cross-sectional change along the length of a forming roll has been increased. Moreover, the angle between the bend line and longitudinal axis has been increased up to 15 degrees. The variable sections of the forming rolls have been designed for high strength steel parts with a symmetric u-type cross-section that varies linearly and symmetrically along the longitudinal axis.

• Proceedings of the KIPE Conference
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• 2002.07a
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• pp.715-718
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• 2002

As the modern technology of continuous casting plant is focused on improvement of slab quality, the control system of strand driven roll which has positive effect is investigated in this paper. An irregular distribution of withdrawal force gives rise to horizontal crack in high and middle grade carbon steel. Based on the basic understanding on design concept of high technology company, monitoring the withdrawal force distribution of strand driven roll and analysis of the control system was Performed at continuous casters of POSCO. The control algorithm of withdrawal force distribution for A.C motor vector control, which was derived from above study and had been applied for POSCO Kwangyang 1-4 continuous casting plant, is presented.

• Transactions of Materials Processing
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• v.20 no.3
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• pp.243-249
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• 2011

In this study, an approach designed to compute high temperature friction coefficients for SCM 435 steel through a pilot hot rolling test and a finite element analysis, is proposed. Single pass pilot hot flat rolling tests with reduction ratios varying from 20 to 40% were carried out at temperatures ranging from 900 to $1200^{\circ}C$. In the proposed approach, the friction coefficient is calculated by comparing the measured strip spread and the roll force with the simulation results. This study showed that the temperature and reduction ratio had a significant influence on the friction coefficient. As both material temperature and reduction ratio become higher, the friction coefficient increases monotonically. This finding is not in agreement with the Ekelund model, which is widely used in the analysis of the hot rolling process. In the present work, the friction coefficient at a reduction ratio of 40% was found to be 1.2 times greater than that at a reduction of 30%. This higher friction coefficient means that an increment of the roll thrust force is expected at the next stand. Therefore, a roll pass designer must understand this phenomenon in order to adjust the reduction ratio at the stands while keeping the driving power, the roll housing structure and the work roll strength within the allowable range.