• Title/Summary/Keyword: AE signal

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Charactcristics of AE Signal in Tool Wear Condition (공구마멸주건에서 AE 신호의 특성)

  • 임진규;강명창;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.58-63
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    • 1993
  • The charactistics of AE(Acoustic Emission) signal is related to cutting conditions, tool materials and tool geometry in metal cutting. The tool geometry change which is derived from tool wear affects the source of AE signal in machining process. The relationship between AE signal and tool wear was experimentally investigated. THe value of RMS(Root Mean Sequare) and Amplitude of AE signal were increased in tool wear condition. Also the high value of Count per Hit and Count vs. Frequency was observed in this condtion. As a result, tool wear can be effectively detected by AE signal during cutting operation.

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Relationship between Take-off Behavior of Hard-disk Slider and AE Signal (하드디스크 슬라이더의 부상 특성과 AE신호의 관계)

  • 이상민;문재택;김대은
    • Tribology and Lubricants
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    • v.17 no.1
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    • pp.40-55
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    • 2001
  • Acoustic emission(AE) signal has been widely utilized to monitor the interaction at the head/disk interface. In this work the relationship between the AE signal and the state of contact between the slider and the disk is presented. Results of the FFT(Fast Fourier Transform) analyses of the AE signal could be used to better understand the interfacial interaction. Also, it was found that wear particles affect the AE signal. Therefore, the signal can be used to monitor the wear particle presence at the interface.

Relationship between Take-off Behavior of Hard-disk Slider and AE Signal (하드디스크 슬라이더의 부상 특성과 AE신호의 관계)

  • 이상민;문재택;김대은
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.310-317
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    • 1999
  • Acoustic emission(AE) signal has been widely utilized to monitor the interaction at the head/disk interface. In this work the relationship between the AE signal and the state of contact between the slider and the disk is presented. Results of the FFT analyses of the AE signal could be used to better understand the interfacial interaction. Also, it was found that wear particles affect the AE signal. Therefore, the signal can be used to monitor the wear particle presence at the interface.

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Measurement of the Flying Characteristics of HDD Slider Air Bearing Using AE Signal (AE 신호를 이용한 HDD 슬라이더 공기베어링의 부상상태 측정)

  • 김재직;정태건
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.97-101
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    • 2000
  • The AE measurement is one of the most convenient methods for detecting contacts between slider disk. The AE method has been widely used in the investigation of the tribology of sliding interfaces due to the convenience of using AE sensor. In this study, we examined the relationship between the AE signal and the flying height of a slider. We tried to know the influence of the disk velocity on the AE rms signal by using the AE measurement system. The experiment also gives the relationship between the take-off velocity and the disk surface state. To investigate the behavior of the slider further, the variances of the AE signal are analyzed. The results about a subambient pressure slider indicate that the increase in the magnitude of AE rms signal does not necessarily mean the slider/disk contacts.

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Tool Life Monitoring using AE Signal in Gear Shaping (기어가공식 AE 신호를 이용한 공구수명의 감시)

  • 최성필
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.130-134
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    • 1996
  • The characteristics of AE(Acoustic Emission) signal is related to cutting conditio, tool material, and tool geometry in metal cutting. The relation between AE signal and tool life was investigated experimentally. Experiment is carried out by gear shaping and SCM 420 workpiece. AE RMS voltage were increased according totool wear. It is suggested that maximum value of AE RMS voltage is an effective parameter to monitor tool life.

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Leak Detection Technique of Pressure Vessel Using Acoustic Emission Signal (음향방출 신호를 이용한 압력용기의 누설 검사기법 개발)

  • 이성재;정연식;강명창;김정석
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.4
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    • pp.95-99
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    • 2004
  • In this study, the leak detection technique of pressure vessel by using acoustic emission(AE) signal is suggested experimentally. The leak of pressure vessel is located at the welding line due to welding defects. we measured the AE signal using Rl5I sensor, and examined the AE parameters in leak condition. It is investigated that the mean value of AE signal is dependent on leak source location. So the absolute mean value of AE signal is adopted as dominant AE parameter. We proposed leak detection algorithm using AE signal mean value for monitoring the leak source location.

AE Signal Characteristic Analysis caused by Crack Growth (균열 진전에 따라 발생되는 AE신호 특성 분석)

  • Kim, W.C.;Kim, J.G.;Gu, D.S.;Kim, H.J.;Choi, B.K.
    • Journal of Power System Engineering
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    • v.14 no.6
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    • pp.41-46
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    • 2010
  • Acoustic emission (AE) technique is a well-known non-destructive test technique. Fatigue crack growth test was performed using SM53C to check up the AE signal occurred by crack growth, so AE system was used to detect the crack signal. Features calculated by the AE signals were analyzed to evaluate the steps divided the crack growth into three. The steps, initiation, growth and breaking, were separated by velocity of the crack growth. Time waveform and power spectrum were created by the AE signal of each one of the steps and compared. In the feature domains, it was found that AE values changed rapidly as the velocity of the crack increasing.

A Study on the Monitoring Technique in Tool Failure and Tool Life by AE Method (AE법에 의한 공구손상 및 수명의 감시기술에 관한 연구)

  • Han, Eung-Kyo;Kim, Ki-Choong
    • Journal of the Korean Society for Precision Engineering
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    • v.2 no.1
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    • pp.62-71
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    • 1985
  • This is a study on the monitoring technique in tool failure and tool life by AE method. The relation between amplitude level of AE signal and flank wear width was studied by experiments. The relation between amplitude level of AE signal and tool life was also studied. As the result, it was observed that amplitude level of AE signal was only affected by cutting velocity. Amplitude level of AE signal was directly proportional to flank wear width and the increasing rate was related to cutting velocity. So, the relation between amplitude level of AE signal and tool life was represented as follow: $CT^n$ = $AE_{rms}$ where, n=0.35 C=9.5*$10^{-2}$

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A Study on Tool Wear and AE Signal Characteristics in Face Milling of SUS304 (SUS304의 정면밀링 가공시 공구마모와 AE신호 특성에 관한 연구)

  • Oh, S.H.;Kim, S.I.;Kim, T.Y.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.3
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    • pp.5-14
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    • 1995
  • In recent years, the automization of cutting machine tools has been developed very fast. Hance, the in-process detection of cutting condition is very important for automatic manufacturing system in factory. Acoustic Emission(AE) has been widely used in monitoring the cutting conditions, because of high sensitivity of AE signal and low cost of AE equipment. This experimental study deals with the relations between AE signal, cutting force charcteristics and tool wear in the machining of SUS304. Face milling operation is used for the analysis between tool wear and AE signal.

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Presentation of the Efficient Leakage Detection by the Measurement of Indirect Media-Propagated AE Signal (간접 매체로 전파된 AE신호 측정을 통한 효과적인 누설 검출기법 제시)

  • 이성재;김전하;강명창;김정석
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.9
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    • pp.63-68
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    • 2004
  • The high pressure vessels that are constructed by welding process have many welding lines and most of the leakage defects are occurred on these welding lines. The acoustic emission(AE) technique has adopted to detect the defect location and leakage on welding parts, but the AE signal in leakage are incomplete due to the attenuation, reiteration, instability and limit of defect size. To overcome these troubles, the experiments in this study are conducted to measure the indirect media-propagated AE signal perpendicular to the leakage hole. The AE signals that are acquired from the direct and indirect media are analyzed, and the reliability of the indirect media-propagated AE signal are examined experimentally. By AE signal investigation, this method can be adopted to detect efficiently the leakage in welding parts.