• Title/Summary/Keyword: AE parameters

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Evaluation of Microscopic Damage to TIG Welded Carbon Steel using Acoustic Emission and Ultrasonic Test (음향방출과 초음파를 이용한 TIG 용접탄소강의 미시적 손상평가)

  • Lee, Joon-Hyun;Lee, Jin-Kyung
    • Journal of Ocean Engineering and Technology
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    • v.26 no.5
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    • pp.5-10
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    • 2012
  • In this study, carbon steel (A53) is used as the material for the pipes in a marine plant and ship industry. Welds are necessary to join the carbon steel, and the effect of this welding on the properties of the carbon steel has been studied by many researchers. In this study, the dynamic behavior of welded carbon steel was studied using an acoustic emission (AE) technique, which is a nondestructive test. There are numerous AE parameters that can be used to analyze the damage behavior of carbon steel by external loading. The AE parameters of energy, cumulative count, amplitude, and AE event were used, and each parameter was differentiated according to the degree of damage to the carbon steel. The energy showed a high level at the elastic range of the load curve, while the amplitude had the highest value at the hardening region. The cumulative count showed a growth tendency similar to the loading curve. In addition, an ultrasonic technique and hardness test were applied to evaluate the mechanical properties according to the base zone, HAZ region, and weld zone of the weld specimen. The velocity and attenuation ratio showed little change between zones, and an evaluation of the ultrasonic waves on each zone of the specimen was found to be a useful method to clarify the mechanical properties of the carbon steel.

A Study on Transient Chip Formation in Cutting with Self-Propelled Rotary Tools-Experimental Verification (자기추진 로타리 공구를 사용한 절삭에서 천이칩 형성에 관한 연구 - 실험에 의한 증명)

  • 최기흥;최기상;김정수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.8
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    • pp.1910-1920
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    • 1993
  • An experimental study to investigate the unconventional chip formation called triangulation of chip in cutting with a SPRT (self-propelled rotary tool) is performed using acoustic emission (AE) signal analysis. In doing that, a quantitative model of the AE RMS signal in triangulation with a SPRT is first developed. The predicted results from this model show good correlation between the AE RMS signal and the general characteristics of triangular chip formation. Then, effects of various process parameters such as cutting conditions (cutting speed, depth of cut, oblique angle and normal rake angle) and the work material properties on the chip formation in cutting with a SPRT are explored. Special attention is paid to the work material properties which are found to have significant effects on triangulation.

SENSORS IN DEVURRING AUTOMATION

  • Lee, Seoung-Hwan
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.560-564
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    • 1999
  • Burr sensing for burr size measurement and deburring process control is one of the essential elements in an automated deburring procedure. This paper presents the implementation of capacitance sensing and acoustic emission (AE) to deburring. The first application is the "on-line" measurement of burrs using a capacitance sensor. A non-contact capacitance gauging sensor is attached to an ultra precision milling machine which was used as a positioning system. The setup is used to measure burr profiles along machined workpiece edges. The proposed scheme is shown to be accurate, easy to setup, and with minor modifications, readily applicable to automatic deburring processes. As the second example, AE signals were sampled and analyzed for the sensor feedback of a precision deburring process - laser deburring -. The results, such as the sensitivity of AE signals to burr shapes and edge detection capability show a clear correlation between physical process parameters and the AE signals. A subsequent control strategy for deburring automation is also briefly discussed.

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Acoustic Emission Feedback for Precison Laser Deburring (정밀 레이저 디버링을 위한 어쿠스틱 에미션 피드백)

  • Lee, Seoung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.5 s.98
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    • pp.186-193
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    • 1999
  • Sensor feedback for process control is one of the essential elements is an automated deburring procedure. This paper presents the implementation of acoustic emission (AE), which has been developed as a feedback sensing technique for precision (mechanical) deburring, in a precision laser deburring process. AE signals were sampled for laser machining/deburring under various experimental conditions and analyzed using several signal-processing methods including AErms and spectral analysis. The results, such as the sensitivity of AE signals for different laser cutting depths, edge detection capability and the frequency analysis show a clear correlation between physical process parameters and the AE signals. A subsequent control strategy for deburring automation is also briefly discussed.

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A Study on the characteristics of the Signals of AE according to Fracture mode of CFRP (Carbon Fiber Reinforced Plastic(CFRP)복합재의 파괴 거동에 따른 Acoustic Emission(AE)신호 특성에 관한 연구)

  • Lee, Kyung-Won;Kim, Jong-Hyun;Kim, Jae-Seong;Lee, Bo-Young
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.17 no.4
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    • pp.42-47
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    • 2009
  • Recently, the wide range of the composite materials is used for the making airplanes, trains and automobiles body for the lightweight. Despite having complex structures, composite materials usually have well defined mechanical characteristics. However, composite materials are difficult to understand the fracture mechanism clearly by simple mechanical test. Nondestructive evaluation (NDE) combined with mechanical testing can play a more important role and especially Acoustic Emission Testing (AET) would become known to be a useful tool to assess damage and fracture behavior of composites. In this study The experiment was performed to acquire the acoustic emission signal during tensile test using unidirectional CFRP specimen and the data was analyzed the acoustic emission parameters with the waveform.

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Effects of Welding Parameters on the Weld Strength and Acoustic Emission in Friction Welding (마찰용접에 있어서 용접강도와 AE에 미치는 용접조건의 영향에 관한 연구)

  • Oh, Sae Kyoo
    • Journal of Advanced Marine Engineering and Technology
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    • v.7 no.1
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    • pp.23-33
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    • 1983
  • 경제성과 압접성능의 우수성 때문에 일반 산업기계, 방위산업기계 및 우주항공기계등의 부품생산에 응용되고 있는 마찰 용접에 있어서, 현재 주 관심사 중의 하나는 용접강도에 대한 신뢰성 높은 공정중 비파괴 검출이며 이들의 실용화를 위한 정량적 해석이다. 그러나 이러한 연구는 아직 개발 완성되지 못하고 있다. 본 연구에서는, AE법에 의한 용접강도의 공정중 비파괴적 QC시스템 개발을 최종 목적으로 한 설계자료를 얻기 위하여, 이종강의 봉과 봉, 관과 관의 마찰용접강도와 AE 총누적량에 용접조건이 미치는 영향이 실험적으로 조사되었고, 회전 속도를 매개 변수로 하여 용접강도와 AE 총누적량과의 정량관계가 수립되었다.

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A study on the characteristics of acoustic emission signal in dynamic cutting process (동적 절삭과정에서 AE 신호의 특성에 관한 연구)

  • Kim, Jeong-Suk;Kang, Myeong-Chang;Kim, Duk-Whan
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.4
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    • pp.69-76
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    • 1994
  • AE(Acoustic Emission) signal is correlated to workpiece material, cutting conditions and tool geometry during metal cutting. The relationship between AE signal and cutting parameters can be obtained by theoretical model and experiments. The value of CR(Count Rate) is nearly constant in stable cutting, but when the chatter vibration occours, the value of CR is rapidly increased due to the vibration deformation zone. By experimental signal processing of AE, it is more effective than by RMS(Root Mean Square) measurement to detect the threshold of chatter vibration by CR measurement.

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A Study on Tool Wear in Drilling STS 304 Steel Pipe Material (STS 304 배관재의 드릴가공시 공구마모에 관한 연구)

  • Mun, S.D.
    • Journal of Power System Engineering
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    • v.5 no.3
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    • pp.73-79
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    • 2001
  • The purpose of this investigation is experimentally to clarify the machinability and tool wear of STS 304 steel pipe material for piping. In order to determine the effects of cutting parameters and tool wear on thrust, torque, AE RMS, drilling is conducted on CNC milling machine. In this experiment, it is measured that thrust, torque, tool wear length, tool wear area and AE RMS during drilling using Hss tool. It has been found that a) During the drilling, the thrust and the torque of the STS 304 pipe are received more the effect of the feed than the spindle speed and the thrust increase with the increase of feed, b) The value of the AE RMS is been larger the effect of the cutting speed than the feed rate, and the value of the AE RMS increase with the increase of spindle speed, c) It has been found that the suitable feed in feed condition of 0.03, 0.05, 0.1, 0.15mm/rev is below 0.05mm/rev, d) The value of the AE RMS was shown a characteristic of the jump value during it was a sudden inrcrease of the tool wear. The increased character of the AE RMS value can be known an effective factor of the tool wear detection, and e) It can be quantitatively evaluated the condition of the tool according to calculate a area of the drill wear image which is obtained by a vision system.

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An Experimental Study on the Effect of Cement and High range water reducing AE agent in Fluidity of High Flowing Concrete (고유동콘크리트의 유동특성에 미치는 시멘트 및 고성능 AE감수제의 효과에 관한 연구)

  • 김규용;반성수;박선규;박유신;신홍철;김무한
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.04a
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    • pp.63-68
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    • 1998
  • The fluidity of high flowing concrete can be affected by numerous parameters which characterize either the cement of the admixture. The reactivity of a cement as determined by its chemical composition(especially its $C_3$A content), its fineness and its content in sulfates and alkalies obviously plays a key role in rheology of high flowing concrete in fresh state. Specific properties of high range water reducing AE agent used to enhance the workability of high flowing concrete also exert important influence. The purpose of this experimental study is to investigate and analyze the effect of cement and high range water reducing AE agent in fluidity, setting, compressive strength of high flowing concrete. As a result, we found that fluidity of high flowing concrete is affected greatly by kind of cement and high range water reducing AE agent, also, there is harmonic character between high belite cement and polycarbonic acid high range water reducing AE agent.

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ACOUSTIC EMISSION CHARACTERISTICS OF STRESS CORROSION CRACKS IN A TYPE 304 STAINLESS STEEL TUBE

  • HWANG, WOONGGI;BAE, SEUNGGI;KIM, JAESEONG;KANG, SUNGSIK;KWAG, NOGWON;LEE, BOYOUNG
    • Nuclear Engineering and Technology
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    • v.47 no.4
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    • pp.454-460
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    • 2015
  • Acoustic emission (AE) is one of the promising methods for detecting the formation of stress corrosion cracks (SCCs) in laboratory tests. This method has the advantage of online inspection. Some studies have been conducted to investigate the characteristics of AE parameters during SCC propagation. However, it is difficult to classify the distinct features of SCC behavior. Because the previous studies were performed on slow strain rate test or compact tension specimens, it is difficult to make certain correlations between AE signals and actual SCC behavior in real tube-type specimens. In this study, the specimen was a AISI 304 stainless steel tube widely applied in the nuclear industry, and an accelerated test was conducted at high temperature and pressure with a corrosive environmental condition. The study result indicated that intense AE signals were mainly detected in the elastic deformation region, and a good correlation was observed between AE activity and crack growth. By contrast, the behavior of accumulated counts was divided into four regions. According to the waveform analysis, a specific waveform pattern was observed during SCC development. It is suggested that AE can be used to detect and monitor SCC initiation and propagation in actual tubes.