• Title/Summary/Keyword: AE monitoring

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Abnormal condition analysis of compressor using AE raw signal (AE 원신호를 이용한 압축기의 이상상태 분석)

  • 김전하;이기용;김정석;이감규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.365-368
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    • 1995
  • Rotary Compressor has many AE(Acoustic Emission) sources according to condition of parts because it is operated with combination of various parts. In this study, analysis of AE raw signal generated form Rotary compressor which artificially-made parts inflicted abnormal condition was carried out. AE raw signals were acquired form high-speed A/D board, and many burst type signals were observed. By analyzing burst type signals which is caused form internal AE source,efficient AE parameters for monitoring and diagnosis were presented.

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On-Line Monitoring of Microscopic Fracture Behavior of Concrete Using Acoustic Emission (음향방출을 이용한 콘크리트 부재의 미시적 파괴특성의 On-Line Monitoring)

  • 이준현;이진경;장일영;윤동진
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.04b
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    • pp.677-682
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    • 1998
  • Concrete is an inhomogeneous material consisting of larger aggregates and sand embedded in a cement paste matrix. In this study, an acoustic emission technique has been used to clarify the microscope failure mechanisms of concrete under three point bending test. AE source location has also been done to monitor the activities of internal damage and the progress of microscopic failure path during the loading. The relationship between AE characteristic and microscopic and microscopic failure mechanism is discussed.

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Monitoring System Development of Abnormal State in Air Conditioner Compressor

  • 이감규;정지홍;강명창;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.186-189
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    • 1997
  • To monitor abnormal state of rotary compressor, methods for acquisition and processing of Acoustic Emission(AE) signal are arranged and optimal AE parameter for monitoring is determined. The detecting method of abnormal compressor in real time is suggested and special-purpose minitoring system which can be applied to automatic manufacturing line is developed using one-chip microprocessor in low cost.

Realization of Remote Condition Monitoring System for Check Valve (체크밸브의 원격 상태감시 시스템 구현)

  • Lee Seung-Youn;Jeon Jeong-Seob;Lyou Joon
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.8
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    • pp.662-668
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    • 2005
  • This paper presents a realization of check valve condition monitoring system based on fault diagnosis algorithm and Fieldbus communication. We first acquired AE(acoustic emission) sensor data at the check valve test loop, extract fault features through the teamed neural network, and send the processed data to a remote site. The overall system has been implemented and experimented results are given to show its effectiveness.

Monitoring of Tool Wear using AE Signal in Interrupted cutting (단속절삭에서 AE신호를 이용한 공구마멸의 감시)

  • 김정석
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.2
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    • pp.112-118
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    • 1997
  • Characteristics of AE(Acoustic Emission) signal is related to cutting conditions, tool materials, and tool geometry in metal cutting. Relation between AE signal and tool wear was investigated experimentally. Experiment is carried out by interrupted cutting for SCM420 workpiece with TiN coating tool on HSS material. AE RMS voltage and count per event were increased according to tool wear. The major results are as follows : 1) AE RMS value is nearly constant as cutting speed changes, but is rapidly increase as feed rate increases. 2) AE RMS value and Count per Event increase as tool wear increases. 3) It is more effective to monitor tool wear by Incremental rate of AE RMS value than by Incremental rate of count per event.

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Analysis of the Fracture Behavior of Plate-type Piezoelectric Composite Actuators by Acoustic Emission Monitoring (음향방출법을 이용한 평판형 압전 복합재료 작동기의 파괴거동 해석)

  • Woo, Sung-Choong;Goo, Nam-Seo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.4
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    • pp.220-230
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    • 2006
  • Fracture behavior of a monolithic PZT and a plate-type piezoelectric composite actuator (PCA) has been investigated under a bending load at three points by an acoustic emission (AE) monitoring. AE signal from a monolithic PZT at the maximum bending load shows the characteristics of high amplitude and long duration with a low frequency band of $100{\sim}230kHz$ which is confirmed by fast Fourier transform (FFT). For a PCA, it is concluded that AE signals with high amplitude over 80dB and low dominant frequency band of $170{\sim}223kHz$ emitted in the stage I are due to the brittle fracture in the PZT layer and the delamination between the PZT layer and the adjacent fiber composite layer. Based on the above analysis of AE behavior and damage observations with an optical microscopy and a scanning electron microscopy, AE characteristics related to fracture behavior of asymmetrically laminated PCA have been elucidated.

Application of the AE Technique for The Detection of Shaft Crack with Low Speed (저속회전축의 균열 검출을 위한 음향방출기법의 적용)

  • Gu, Dong-Sik;Kim, Jae-Gu;Choi, Byeong-Keun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.2
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    • pp.185-190
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    • 2010
  • Condition monitoring(CM) is a method based on non-destructive test(NDT). So, recently many kind of NDT were applied for CM. Acoustic emission(AE) is widely used for the early detection of faults in rotating machinery in these days because of high sensitivity than common accelerometers and detectable low energy vibration signals. And crack is considered one of severe fault in the rotating machine. Therefore, in this paper, study on early detection using AE has been accomplished for the crack of the low-speed shaft. There is a seeded initial crack on the shaft then the AE signal had been measured with low-speed rotation as the applied load condition. The signal detected from crack in rotating machine was detected by the AE transducer then the trend of crack growth had found out by using some of feature values such as peak value, skewness, kurtosis, crest factor, frequency center value(FC), variance frequency value(VF) and so on.

Health Monitoring of a Composite Actuator with a PZT Ceramic during Electromechanical Fatigue Loading

  • Woo, Sung-Choong;Goo, Nam-Seo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.6
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    • pp.541-549
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    • 2007
  • This work describes an investigation into the feasibility of using an acoustic emission (AE) technique to evaluate the integrity of a composite actuator with a PZT ceramic under electromechanical cyclic loading. AE characteristics have been analyzed in terms of the behavior of the AE count rate and signal waveform in association with the performance degradation of the composite actuator during the cyclic tests. The results showed that the fatigue cracking of the composite actuator with a PZT ceramic occurred only in the PZT ceramic layer, and that the performance degradation caused by the fatigue damage varied immensely depending on the existence of a protecting composite bottom layer. We confirmed the correlations between the fatigue damage mechanisms and AE signal types for the actuators that exhibited multiple modes of fatigue damage; transgranular micro damage, intergranular fatigue cracking, and breakdown by a short circuiting were related to a burst type signal showing a shortly rising and slowly decaying waveform with a comparably low voltage, a continuous type signal showing a gradual rising and slowly decaying waveform with a very high voltage and a burst and continuous type signal with a high voltage, respectively. Results from the present work showed that the evolution of fatigue damage in the composite actuator with a PZT ceramic can be nondestructively identified via in situ AE monitoring and microscopic observations.

Characteristics of Cracks under Vickers Indentation in Glass Using Acoustic Emission (음향방출을 이용한 유리의 비커스 압입 균열 특성)

  • Park, H.Y.;Lee, J.K.;Park, H.I.;Lee, B.W.
    • Journal of Power System Engineering
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    • v.16 no.1
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    • pp.72-77
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    • 2012
  • Acoustic emission (AE) is known to be sensitive to fracture process and so it was expected that AE data may propose as a means of monitoring the fracture information. The aim of this study is to analyze the characteristic of AE signal emitted from glass during Vickers indentation. To observe AE characteristics by surface effect, both glass and coating glass were studied. During Vickers indentation loading, AE signal resulted from penny-like crack is detected. During Vickers indentation unloading, AE signal resulted from both radial/median crack and lateral crack is detected. In case of indentation on glass, the emission energy(${\epsilon}$) is found to be approximately proportional to the fourth power of the crack length. In case of indentation on coating glass, the emission energy(${\epsilon}$) is approximately proportional to the crack length.

A Study on Tool Wear and AE Signal Characteristics in Face Milling of SUS304 (SUS304의 정면밀링 가공시 공구마모와 AE신호 특성에 관한 연구)

  • Oh, S.H.;Kim, S.I.;Kim, T.Y.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.3
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    • pp.5-14
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    • 1995
  • In recent years, the automization of cutting machine tools has been developed very fast. Hance, the in-process detection of cutting condition is very important for automatic manufacturing system in factory. Acoustic Emission(AE) has been widely used in monitoring the cutting conditions, because of high sensitivity of AE signal and low cost of AE equipment. This experimental study deals with the relations between AE signal, cutting force charcteristics and tool wear in the machining of SUS304. Face milling operation is used for the analysis between tool wear and AE signal.

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