• 제목/요약/키워드: AE Signal

검색결과 502건 처리시간 0.025초

AE신호를 이용한 기어 정렬불량의 진동 특성 분석 (Vibration Characteristic Analysis using Acoustic Emission Signal)

  • 구동식;김병수;이정환;양보석;최병근
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2008년도 추계학술대회논문집
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    • pp.43-48
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    • 2008
  • Gear system has been widely used in industrial applications and unexpected failures of gears are not only extremely damaging but also lead to economic losses. So, early detection of fault is important for diagnosis machine condition. And acoustic emission is an efficient non destructive testing technique for the diagnosis of machine health and is useful technique for early detection of fault because it can find low-amplitude and high-frequency signal on account of high sensibility. Therefore, in this paper, the AE signal was measured and preprocessed using envelop analysis for gearbox with misalignment between pinion and gear. And then the vibration characteristic of gear misalignment was analyzed.

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용접선을 갖는 판재에서 AE 신호원의 위치추정 기법 (Prediction Technology on the Source Location of Acoustic Emission Signal in Plate with Welding Line)

  • 이성재;정연식;김정석;강명창;정규동
    • 한국정밀공학회지
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    • 제21권8호
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    • pp.57-64
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    • 2004
  • This study deals with the prediction of defect location which can be occurred in structure. The existing methods was very difficult to be applied to predict it, because of complex numerical formula. The triangulation method proposed in this study can predict the source location easily with small amount of data. The arrival time of wave can be directly converted into the distance between sensors. For this purpose, the propagation velocity was measured by Rayleigh wave, and the propagation behavior was analyzed. The welded workpiece is adapted to investigate for the consideration of jointed part in structure, The propagation velocity of signal was measured in welded workpiece and the revised algorithm of source location was proposed.

AE신호를 이용한 기어 정렬불량의 진동 특성 분석 (Vibration Characteristic Analysis Using Acoustic Emission Signal)

  • 구동식;이정환;김병수;양보석;최병근
    • 한국소음진동공학회논문집
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    • 제18권12호
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    • pp.1243-1249
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    • 2008
  • Gear system has been widely used in industrial applications and unexpected failures of gears are not only extremely damaging but also leading to economic losses. So, early detection of fault is important for diagnosis machine condition. And acoustic emission is an efficient non-destructive testing technique fur the diagnosis of machine health and is useful technique far early detection of fault because it can find low-amplitude and high-frequency signal on account of high sensibility. Therefore, in this paper, the AE signal was measured and preprocessed using envelope analysis for gearbox with misalignment between pinion and gear. And then the gear misalignment's vibration characteristic were analyzed.

AE법에 의한 유한 폭 CFRP 판재의 파괴특성 (Fracture Characteristics of Finite-Width CFRP Plates by Acoustic Emission)

  • 박성완;이장규
    • 한국공작기계학회논문집
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    • 제16권3호
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    • pp.125-132
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    • 2007
  • The purpose of present paper is to investigate a fracture characteristics of the finite-width single-edge-notch(SEN) carbon fiber/epoxy reinforced plastics(CFRP) plates by using an acoustic emission(AE). Uni-directionally oriented 10 plies CFRPs specimen which had different notch length were prepared for monotonic tensile test. Matrix cracking appeared over whole testing process and fiber breaking appeared later on mainly Load distribution factor of the matrix confirmed that increased according as increases of plate width ratio. The amplitude distribution of AE signal from a specimens is an aid to the determination of the different fracture mechanism such as matrix cracking, disbonding, interfacial delamination, fiber pull-out, fiber breaking, and etc. In the result of AE amplitude distribution analysis, matrix cracking, fiber disbonding or interfacial delamination, and fiber pull-out or fiber breaking signal correspond to <65dB, <75dB, and <90dB respectively, Also, changes of the slope of cumulative AE energy represented crazing phenomena or degradation of materials.

오스템퍼링 처리한 구상흑연주철의 AE신호에 의한 절삭공구 손상의 검출에관한 연구 (Detection of the Cutting Tool's Damage by AE Signals for Austempered Ductile Iron)

  • 전태옥;박흥식;이공영;예규현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 춘계학술대회 논문집
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    • pp.526-530
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    • 1996
  • In this paper, three different types of commercially tools-P20, NC123K and ceramic-have been used to working austempered ductile iron(ADI). In the austempered condition the materials are hard, strong and difficult to machine. Thus, we selected a optimum tool material among three different types of used tools in machining of austempered ductile iron. It was used acoustic emission(AE) to know cutting characteristic for selected tool and flank wear land of the ceramic too. The obtained results are as follows; (1) The ceramic tool among three different types of tools is the best in machining austempered ductile iron. (2) In case of ceramic tool, the amplitude level of AE signal(AErms) is mainly affected bycutting speed in cutting speed in cutting condition and it is proportioned to cutting speed. (3) There have the relationship of direct proportion between the amplitude level of AE signal and flank wear land of the tool. (4) If it find the value of AErms at each cutting speed, the in-process detection to ceramic tool's wear is possible

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광섬유를 이용한 상시감시 시스템용 음향방출센서의 개발 (Development of Fiber-Optic AE Sensor for On-Line Monitoring System)

  • 남재영;정재현;최재붕;김영진
    • 대한기계학회논문집A
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    • 제24권12호
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    • pp.2891-2898
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    • 2000
  • The objective of this paper is to develop a fiber-optic acoustic emission(AE) sensor applicable to on-line monitoring systems which is suitable for long-distance signal transmission. An AE sensor was developed by use of a fiber-optic cantilever and an extrinsic Fabry-Perot interferometer(EEPI). The efficiency of signal processing was improved by driving the high frequency AE signals into the low frequency ones. In order to verify the developed sensor, the tensile and the pencil lead fracture(PLF) tests were performed including the experiment showing the Kaiser effect. Form tests, AE signals were successfully detected in the elastic-plastic deformation range, especially higher signals at the crack propagation. The developed sensor was expected to be used for an on-line monitoring of crack propagation in mechanical system.

원공결함을 갖는 SM45C 인장시험편의 강도해석과 음향방출에 관한 사례연구 (Case Study on the Load-Deflection and Acoustic Emission Analysis of SM45C Coupons with a Circular Hole Defect under Tensile Loading)

  • 우창기;이장규
    • 한국공작기계학회논문집
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    • 제17권1호
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    • pp.50-58
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    • 2008
  • The SM45C metallic coupons have been tested under static tensile loading with acoustic emission (AE) as the load-deflection curve mainly. In this study, we used AE to detect the yielding of material and AE techniques was applied to rapidly estimate the mechanical characteristics of a material. First, coupons without an artificial defect were tested at different cross-head speed. For all cases in this analysis, yielding point of SM45C coupons did not appear definitely compared to mild steel, whereas coupons start to generate AE counts upon yielding. So all cases are normalized to know the possibility of accelerated life test of a material. And next, coupons with different from sizes of circular hole defects were tested at the same cross-head speed of 5 mm/min. Results were classified into 3 classes and analyzed by AE amplitude & signal strength as a function of time. Summarizing the specific conclusions, we need to additional research considering plate with width-ratio in order to estimate the fracture mechanism.

저속회전축의 균열 검출을 위한 음향방출기법의 적용 (Application of the AE Technique for The Detection of Shaft Crack with Low Speed)

  • 구동식;김재구;최병근
    • 한국소음진동공학회논문집
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    • 제20권2호
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    • pp.185-190
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    • 2010
  • Condition monitoring(CM) is a method based on non-destructive test(NDT). So, recently many kind of NDT were applied for CM. Acoustic emission(AE) is widely used for the early detection of faults in rotating machinery in these days because of high sensitivity than common accelerometers and detectable low energy vibration signals. And crack is considered one of severe fault in the rotating machine. Therefore, in this paper, study on early detection using AE has been accomplished for the crack of the low-speed shaft. There is a seeded initial crack on the shaft then the AE signal had been measured with low-speed rotation as the applied load condition. The signal detected from crack in rotating machine was detected by the AE transducer then the trend of crack growth had found out by using some of feature values such as peak value, skewness, kurtosis, crest factor, frequency center value(FC), variance frequency value(VF) and so on.

치과의술용 다이아몬드 전착공구의 마멸 (Wear of Diamond Dental Burs)

  • 이근상;임영호;권동호;소의열
    • 한국정밀공학회지
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    • 제16권4호통권97호
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    • pp.148-154
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    • 1999
  • This study was carried out to verify grinding performance of dental diamond bur and investigate the possibility of AE application in dentistry field. Workpieces were made of acryl and bovine respectively for the experiments in this study. Grinding test was conducted to get the data of grinding resistance and specific grinding energy of four different types of diamond bur by using tool dynamometer. AE signal was acquired to verify grinding process in the AE measuring system. Tool wear was observed to find parameters about grinding characteristics of diamond bur by means of SEM picture. It was found that the wear of dental diamond bur could be detected with polishing of grinding material, removal of adhesive parts, wear of particles neighboring cutting nose, loss of material and elevation of temperature. The wear of B, C, D type diamond bur is due to wear and fracture of grain size. Abnormal state can be found through the behavior of AE signal in the grinding working. As a result, it is expected that forecast of abnormal state is possible using AE equipments under real time process.

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CNG 연료탱크의 내압상승시 발생하는 음향방출 변수들의 분포 (Distribution of Acoustic Emission Parameters during Load Holding for CNG Vehicle Fuel Tank)

  • 지현섭;이종오;주노회;이종규;소철호
    • 한국재료학회지
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    • 제21권11호
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    • pp.623-627
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    • 2011
  • This is a study on the distribution of acoustic emission parameters during a burst test for a type-II CNG vehicle fuel tank. A resonant AE sensor with a central frequency of 150 kHz was attached to the composite materials in the center of the fuel tank. The pressure was increased from 30 to 100% of the expected burst pressure and was maintained for 10 minutes at each level. Damage at 70% of expected burst pressure occurred by various damage mechanisms including fiber breakage and delamination, while that of below 60% only occurred by matrix crack initiation and growth. The count, duration and rise time of the AE signal at 60% of the expected burst pressure are distributed below 500, 5000 ${\mu}s$ and 300 ${\mu}s$, respectively. Then, at above 70% they increased with pressure by superimposing of individual AE signal generated at a nearby place. These results confirmed that the analysis of the distribution of AE parameters is an effective tool for estimating damage of a CNG fuel tank.