• 제목/요약/키워드: AE Counts

검색결과 122건 처리시간 0.027초

고압배관용 탄소강의 인장시 음향방출 특성 (AE Characteristic under Tensile of Carbon Steel for High-Pressure Pipe)

  • 남기우;이시윤
    • 한국가스학회지
    • /
    • 제7권2호
    • /
    • pp.48-53
    • /
    • 2003
  • 에너지 관련 플랜트에 사용되는 배관은 플랜트의 성능이나 안전성유지에 있어서 중요한 설비의 일부이다. 본 연구에서는 고압탄소강 배관의 변형 및 파괴에 대한 음향방출 기초 자료를 얻기 위하여 압력용기용 배관재를 기계가공하여 인장시험편을 만든 후, 인장시험을 실시하여 항복, 소성변형 및 파괴에 이르기까지의 음향방출 신호를 분석하였다. 탄성영역, 최대인장강도 이전의 소성영역 및 최대인장강도 이후의 소성영역에서 검출된 음향방출의 시간-주파수 분석 결과는 탄성영역에서 항복영역까지는 비교적 낮은 저주파수 대역(250${\~}$350kHz)이 나타났으며, 소성영역에서는 저주파수뿐만 아니라 고주파수 대역(500kHz)도 나타났다. 인장시험 후, 이러한 각 영역의 구별이 가능하였던 원인은 항복영역에서의 전위의 이동, 집적에 따른 신호와 최대인장강도 이전의 소성영역에서의 전위들이 개재물이나 결정입계를 통과했을 때 나타나는 신호, 최대인장강도 이후에는 미소공동의 발생, 성장 및 합체에 의하여 나타나는 신호로 분류가 가능하였기 때문인 것으로 판단된다.

  • PDF

AE에 의한 소형 밸브스풀 마찰용접 품질의 실시간 평가 (Real-Time Evaluation of Friction Weld Quality of Small-Type Hydraulic Valve Spool by Acoustic Emission)

  • 오세규;오정환;전태언;김경균;오명석
    • Journal of Welding and Joining
    • /
    • 제12권2호
    • /
    • pp.97-107
    • /
    • 1994
  • Both in-process quality control and high reliability of the weld is one of the major concerns in applying friction welding to the economical and qualified mass-production. No reliable nondestructive monitoring method is available at present to determine the real-time evaluation of automatic production quality control for friction welding of special hydraulic valve spool of 16mm in diameter. This paper, so that, presents the experimental examinations and statistical quantitative analysis of the correlation between the initial cumulative counts of acoustic emission(AE) occurring during plastic deformation periods of the welding and the tensile strength and other properties of the welded joints of $\phi16$ valve spool as well as the various welding variables, as a new approach which attempts finally to develop real-time quality monitoring system for friction welding.

  • PDF

자동차용 피니온 기어재의 이종재 마찰용접과 실시간 AE평가 (Dissimilar Friction Welding for Pinion Gear and Its Real Time AE Evaluation)

  • 오세규;손덕수;양형태
    • 한국해양공학회지
    • /
    • 제13권4호통권35호
    • /
    • pp.105-111
    • /
    • 1999
  • This study aimed not only to develop the optimization of dissimilar friction welding of pinion gear of a motor vehicle steels of SCM415 and SMn443, but also to develop the application technique of the acoustic emission to accomplish an in-process real-time quality(such as strength and toughness) evaluation during friction welding of the pinion gear by the AE technique.

  • PDF

초음파와 음향 방출법을 이용한 복합재료 직교적층판의 점진적 손상과정에 관한 연구 (Responses of Ultrasonic Backscattered Energy and AE Charateristics on the Progressive Damage of Crossply Composite Laminates)

  • 전흥재
    • 대한기계학회논문집A
    • /
    • 제24권5호
    • /
    • pp.1084-1092
    • /
    • 2000
  • Responses of ultrasonic back scattered energy and AE (Acoustic Emission) characteristics related to the progressive damage of $[0/90-{2}]_s$ and $[0/90-{4}]_s$ crossply laminates were studied. It was found that the ultrasonic backscattered energy was sensitive to the matrix cracking but not sensitive to other failure mechanisms. However, AE was proved to be sensitive to matrix cracking as well as other failure mechanisms.AE signals were analyzed by investigating the amplitude and number of counts per event for corresponding applied strain. Loading and unloading tests were conducted separately. AE results showed Kaiser effect in the crossply composite laminates and ultrasonic results supported the AE results.

Damage progression study in fibre reinforced concrete using acoustic emission technique

  • Banjara, Nawal Kishor;Sasmal, Saptarshi;Srinivas, V.
    • Smart Structures and Systems
    • /
    • 제23권2호
    • /
    • pp.173-184
    • /
    • 2019
  • The main objective of this study is to evaluate the true fracture energy and monitor the damage progression in steel fibre reinforced concrete (SFRC) specimens using acoustic emission (AE) features. Four point bending test is carried out using pre-notched plain and fibre reinforced (0.5% and 1% volume fraction) - concrete under monotonic loading. AE sensors are affixed at different locations of the specimens and AE parameters such as rise time, AE energy, hits, counts, amplitude and duration etc. are obtained. Using the captured and processed AE event data, fracture process zone is identified and the true fracture energy is evaluated. The AE data is also employed for tracing the damage progression in plain and fibre reinforced concrete, using both parametric- and signal- based techniques. Hilbert - Huang transform (HHT) is used in signal based processing for evaluating instantaneous frequency of the acoustic events. It is found that the appropriately processed and carefully analyzed acoustic data is capable of providing vital information on progression of damage on different types of concrete.

AE에 의한 WA계 비트리파이드 및 레지노이드 結合劑硏削숫돌의 破壞强度評價 (Evaluation of Fracture Strength of WA-Vitrified and Resinoid Bond Grinding Wheels by Acoustic Emission)

  • 강명순;한응교;권동호
    • 대한기계학회논문집
    • /
    • 제12권2호
    • /
    • pp.241-251
    • /
    • 1988
  • 본 연구에서는 숫돌입자, 결합자 및 기공으로 조성된 연삭숫돌의 구조를 다공질 포성체로 보고, WA계 비트리파이드(vitrified) 및 레지노이드(resinoid) 결합자의 연삭숫돌시험편에 대하여 AE 계측방법을 이용한 인장, 압축, 굽힘 및 압렬시험을 실시하여 Babel과 Sines의 2축응력장해소이론과 연삭숫돌의 파괴조건을 관련시켜 평가함과 동시에, 이 때 검출되는 AE 신호 처리 파라미터(Parameter) 로부터 연삭숫돌의 자인자가 파괴강도 및 AE특성에 미치는 영향을 구명하여 파괴의 예지및 연삭숫돌수명의 예측가능성등의 파괴강도특성을 평가고찰하였다.

복합재료의 열-음향방출거동에 있어서의 카이저 효과 (Kaiser Effects in Thermo-Acoustic Emission Behavior of Composites)

  • 김영복;최낙삼
    • Composites Research
    • /
    • 제14권5호
    • /
    • pp.38-45
    • /
    • 2001
  • 복합적층판에 반복 열부하사이클을 부여하여 열-음향방출(thermo-AE)신호의 카이저효과Kaiser effects)를 정량적으로 분석하고 이 거동을 음향방출의 발생원인과 관련시켜 해명하였다. 열부하사이클을 반복함에 따라 음향 방출의 총 링다운 카운트수 및 진폭이 급격히 감소하는 카이저 효과를 나타냈다. 이 카이저 효과는 총 링다운 카운트 수의 지수함수로 표현되었다. 열부하 사이클 시에 발생하는 AE는 균열진전에 의만 것이 아니라, 굴곡진 균열면간의 접촉에 의만 마모 및 2차적 미세손상의 발생과 관련되며, 2차 이후의 열부하 사이클 시에는 균열면간의 마찰적 미끄러짐으로 보다 약한 AE가 적은 사상수로 발생했던 것으로 추정되었다 이러한 열-음향방출 거동은 시험편의 종류 및 열부하 시의 최고온도에 따라 다른 특성을 보였다

  • PDF

유공압 밸브스풀용 Cr-Mo 강봉의 동종재 마찰용접과 AE평가 (Friction Welding of Cr-Mo Steel Bars for Hydraulic of Pneumatic Valve Spools and AE Evaluation)

  • 오세규;장지훈
    • Journal of Welding and Joining
    • /
    • 제13권4호
    • /
    • pp.103-112
    • /
    • 1995
  • This study was performed to optimize friction welding conditions of Cr-Mo steel bars used for hydraulic of pneumatic valve spools and to realize the real-time evaluation of weld quality by acoustic emission method. SNCM220, SCM435, SCAM645, and SCM415 steel bars were tested to find optimum conditions of friction welding. Auantitative equations which exhibit the relations of tensile strength, elongation, reduction of area and energy absorption with friction heating time were obtained by the experiment. Acoustic emission was also performed in the friction weldig process, and the real-time evaluation was enabled to find the optimum range of weld strength. Finally, the strength and toughness of welded joints were interpreted by the sem analysis of tensile fracture surfaces.

  • PDF

열간 금형재의 마찰용접 최적화와 AE평가 (Friction Welding Optimization of Hot Die Punch Materials and Its AE Evaluation)

  • 오세규;공유식;박일동;유인종
    • 동력기계공학회지
    • /
    • 제4권4호
    • /
    • pp.54-58
    • /
    • 2000
  • The complete joining method for dissimilar hot die punch materials and its real-time evaluation method are not available at present. Brazing method has been used for joining them, but it is known that the welded joint by the brazing has the lower bonding efficiency and reliability than the diffusion welding. The friction welding with a diffusion mechanism in bonding was applied in this study. So, this work was carried out to determine the optimal friction welding conditions and to analyze mechanical properties of friction welded joints of hot die punch materials (STD61 for the blade part of hot die punch) to alloy steel (SCM440 for the shank part of hot die punch) such as plunger. In addition, acoustic emission test was carried out during friction welding to evaluate the weld quality.

  • PDF

유공압밸브스풀용 강재의 봉 대 봉 동종대 마찰용접의 최적화와 용접강도 특성 및 AE품질 평가 (Optimization on Bar-to-Bar Similar Friction Welding of Hydraulic Valve Spool Steels and the Weld Strength Properties and its AE Evaluation)

  • 오세규;이경우;전태언;오명석;이원석
    • 한국해양공학회지
    • /
    • 제10권2호
    • /
    • pp.69-76
    • /
    • 1996
  • In-process quality control and high reliability of the weld are the major concerns in applying friction welding to the economical and qualified mass-production. Experimental examinations and quantitative analysis were performed for the optimiaztion of similar friction welding of hydraulic valve spool steels(SNCM220, SCM435, SACM645, SCM415, ${\varphi}24). The quantitative correlations were found between the initial cumulative counts of acoustic emission(AE) occurring during plastic deformation periods of the welding and the fatigue life as well as weld strength and welding conditions. A real-time evaluation system was developed for the friction weld quality by AE.

  • PDF