• Title/Summary/Keyword: AE 음향방출

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Development of Leak Detection System of Heat Exchanger using Acoustic Emission Technique (음향방출기법을 이용한 열교환기 누설검출시스템 개발)

  • Lee, Min-Rae;Lee, Jun-Hyeon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.5
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    • pp.864-871
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    • 2002
  • Acoustic emission(AE) technique has been applied to not only mechanical property testing but also on-line monitoring of the entire structure or a limit zone only. Although several AE devices have already been developed for on-line monitoring, the price of these systems is very high and it is difficult for the field to apply yet. In this study, we developed a specially designed PC-based leak detection system using A/D board. In this paper, AE technique has been applied to detect leak for heat exchanger by analyzing the characteristics of signal obtained from leak. It was confirmed that the characteristics of the signal generated by the turbulence of gas in the heat exchanger is narrow band signal having between 130-250kHz. Generally, the amplitude of leak signal is increased as the leak size increasing, but showed no significant change at frequency characteristic. Leak source location can be found by determining for the paint of highest signal amplitude by comparing with several fixed sensors. In this paper, AE results are compared with the PC-based leak detection system using A/D board.

Application of Acoustic Emission Technique for On-Line Monitoring of Quench in Racetrack Superconducting Coil at Cryogenic Environment (음향방출기법을 이용한 극저온 환경하에서 초전도 계자코일의 퀀칭탐지 적용에 관한 연구)

  • Lee, Min-Rae;Gwon, Yeong-Gil;Lee, Jun-Hyeon;Son, Myeong-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.4 s.175
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    • pp.858-865
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    • 2000
  • It is well recently recognized that quench is one of the serious problems for the integrity of superconducting magnets, which is mainly attribute to the rapid temperature rising in the magnet due to some extrinsic factors such as conductor motion, crack initiation etc. In order to apply acoustic emission(AE)echnique effectively to monitor and diagnose superconducting magnets, it is essential to identify the sources of acoustic emission. In this paper, an acoustic emission technique has been used to monitor and diagnose quenching phenomenon in racetrack shaped superconducting magnets at cryogenic environment of 4.2K. For these purposes special attention was paid to detect AE signals associated with the quench of superconducting magnets. The characteristics of AE parameters have been analyzed by correlating with quench number, winding tension of superconducting coil and charge rate by transport current. In addition, the source location of quench in superconducting magnet was also discussed on the basis of correlation between magnet voltage and AE energy.

A Study on the Acoustic Emission Characteristics of Weld Heat Affected Zone in SWS 490A Steel(1) (SWS 490A 강의 용접 열영향부 음향방출 특성 에 대한 연구(1))

  • 이장규;우창기;박성완;윤종희;조진호;김봉각;구영덕
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.4
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    • pp.113-120
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    • 2004
  • The object of this study is to investigate the effect of compounded welding through the AE(Acoustic Emission) characteristics for weld HAZ(Heat Affected Zone) under the static tensile test. This study was carried out an SWS 490A, high tension steel for electric shield metal arc welding(SMAW), $CO_2$ gas arc welding and TIG welding. Data displays are based on the measured parameters of the AE signals, along with environmental variables such as time and load. The accumulated AE event curve of HAZ definitely have the point of inflection subject to tensile test. The results of the tensile test of HAZ come out electric shield arc welding >$CO_2$ gas arc welding>TIG welding in case of single welding, but generally the tensile test of HAZ come out electric shield arc welding> TIG welding > $CO_2$ gas arc welding. These history plots give us useful and powerful information to analyze the results of material evaluation testing.

A Study on the Fracture Behavior of Laminated Carbon/Epoxy Composite by Acoustic Emission (음향방출법을 이용한 적층복합재료의 파괴거동 연구)

  • Oh, Jin-Soo;Woo, Chang-Ki;Rhee, Zhang-Kyu
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.3
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    • pp.326-333
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    • 2010
  • In this study, DAQ and TRA modules were applied to the CFRP single specimen testing method using AE. A method for crack identification in CFRP specimens based on k-mean clustering and wavelet transform analysis are presented. Mode I on DCB under vertical loading and mode II on 3-points ENF testing under share loading have been carried out, thereafter k-mean method for clustering AE data and wavelet transition method per amplitude have been applied to investigate characteristics of interfacial fracture in CFRP composite. It was found that the fracture mechanism of Carbon/Epoxy Composite to estimate of different type of fractures such as matrix(epoxy resin) cracking, delamination and fiber breakage same as AE amplitude distribution using a AE frequency analysis. In conclusion, the presented results provide a foundation for using wavelet analysis as efficient crack detection tool. The advantage of using wavelet analysis is that local features in a displacement response signal can be identified with a desired resolution, provided that the response signal to be analyzed picks up the perturbations caused by the presence of the crack.

Interfacial and Durability Evaluation of Jute and Hemp Fiber/Polypropylene Composites Using Micromechanical Test and Acoustic Emission (미세역학적시험법과 음향방출을 이용한 Jute 및 Hemp 섬유/폴리프로필렌 복합재료의 내구성 및 계면 평가)

  • Kim, Pyung-Gee;Jang, Jung-Hoon;Kim, Sung-Ju;Hwang, Byung-Sun;Park, Joung-Man
    • Composites Research
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    • v.20 no.3
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    • pp.55-62
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    • 2007
  • Interfacial evaluation and durability of Jute and Hemp fibers/polypropylene (PP) composites were investigated. Moisture content of various treated conditions were measured by thermogravimetic analyzer (TGA). After boiling water test, mechanical properties and IFSS between Jute, Hemp fibers and PP matrix decreased. On the other hand, work of adhesion increased due to swelled fibril by water. Surface energies of Jute and Hemp fibers before and after boiling water test were obtained using dynamic contact angle measurement. IFSS was not always consistent with thermodynamic work of adhesion. In boiling water case, since Jute and Hemp fibers could be swelled by water, surface area and moisture infiltration space increased. Environmental effect on microfailure modes of Jute or Hemp fibers and Jute or Hemp fibers/PP composites were obtained by observing via optical microscope and by monitoring acoustic emission (AE) events and their AE parameters. After boiling water test, unlike Hemp fiber, microfailure process of Jute fiber could occur due to low tensile strength by swelled fibril. In addition, AE events occurred more and AE amplitude and energy became lower than those of before boiling water test.

Acoustic Emission during Crack Propagation Process of Rubber-Modified Epoxy Resin (고무변성 에폭시 수지의 균열진전과정과 음향방출 특성)

  • 이덕보;김현수;최낙삼;남기우;문창권
    • Composites Research
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    • v.16 no.4
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    • pp.44-50
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    • 2003
  • The damage zone around a crack tip occurring before the fracture is a significant domain. which affects the toughening mechanism of materials. In this study. the growth process of damage zone in the vicinity of crack tip for rubber-modified epoxy resin is investigated using an acoustic emission(AE) analysis. The weight fractions of rubber(CTBN 1300$\times$B) in rubber-modified epoxy resin are 5 wt% and 15 wt%. The fracture toughness($K_{IC}$) and the fracture energy($G_{IC}$) were measured using 3 point bending single-edge notched specimens. The damage zone and rubber particles distributed around the crack tip were observed by a polarized optical microscope and an atomic force microscope(AFM). The damage zone around crack tip of rubber-modified epoxy resin was formed at 13 % loading and developed until 57 % loading of the fracture load. The crack initiated at 57 % loading grew repeatedly in the stick-slip propagation behavior. Based on time-frequency analysis, it was confirmed that AE signals with frequency bands of 0.15~0.20 MHz and 0.20~0.30 MHz were generated from cavitation and stable/unstable cracking inside the damage zone.

Diagnosis and Monitoring of Socket Welded Pipe Damaged by Bending Fatigue Using Acoustic Emission Technique (음향방출법을 이용한 굽힘피로 손상된 소켓용접배관의 진단 및 감시)

  • Kim, C.S.;Oh, S.W.;Park, Ik-Keun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.4
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    • pp.323-330
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    • 2008
  • High cycle bending fatigue of socket welded small bore pipe was characterized, and also the fatigue crack initiation of small bore pipe was monitored in situ by the acoustic emission (AE) technique. The STS 316L stainless steel specimens were prepared by gas tungsten arc welding (GTAW) process having the artificial defect (i.e., lack of penetration) and defect free at the root. The fatigue failure was occurred at the loc for high stress and root for relatively low stress. The crack initiation cycles ($N_i$) was defined to the abrupt increase in AE counts during the fatigue test, and then the cracks were observed by the radiographic test and electron microscope before and after the fatigue crack initiation cycles. The socket welded pipe damaged by bending fatigue was studied regarding the welding defect, failure mode, and crack initiation cycles for the diagnosis and monitoring.

A Study on the Fracture Characteristics of CFRP by Acoustic Emission (1) (음향방출법에 의한 탄소섬유강화 플라스틱의 파괴 특성에 관한 연구 (1))

  • 윤종희;박성완;이장규;우창기
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.283-288
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    • 2003
  • The object of this study is to investigate a fracture characteristics of static tensile test as a function of acoustic emission according to the fiber orientation $\theta=0^{\circ}C$ in carbon/epoxy composites, CFRP. On tensile loading, it was recognized that the fracture characteristics of CFRP in a unidirectional composites. Using the results of the AE analysis(a=2mm), it was found that the amplitude distributions of AE signals corresponding the matrix cracking, fiber debonding or delamination, and fiber breaking are 55~70dB(<200sec), 100dB(200~600sec), and 80dB(>600sec).

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The Evaluation of Mixed Welded SM 490A Steel by Acoustic Emission (3) (음향방출법에 의한 SM 490A 강의 복합용접성 평가 (3))

  • 이장규;인승현;우창기;박성완;김봉각
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.289-294
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    • 2003
  • The object of this study is to investigate the effect of compounded welding by using acoustic emission (AE) signals fur weld heat affected zone (HAZ) in tensile testing. This study was carried out a SM 490A high tension steel for electronic shielded metal are welding (SMAW), $\textrm{CO}_2$ gas arc welding and TIG welding. And correspondingly, the root openings are 3, 4 and 2.8mm. Data displays are based on the measured parameters of the AE signals, along with environmental variables such as time and load. These history plots give us useful and powerful information to analyze the results of material evaluation testing.

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Acoustic Emission Monitoring of Milling Burr Formation Using Wavelet Transform (웨이브렛 변환을 이용한 밀링 버 생성 음향방출 모니터링)

  • Lee Seoung-Hwan;Ma Che-Hoon;Cho Yong-Won
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.4
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    • pp.22-28
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    • 2006
  • Detection of exit burr is very important in manufacturing automation. In this paper, acoustic emission(AE) was used to detect the burr formation during milling. By using wavelet transformation, AE data was compressed without unnecessary details. Then the transformed data were used as selected features (inputs) of a back-propagation artificial neural net. In order to validate the proposed scheme, the wavelet based ANN results were compared with cutting condition(cutting speed, feed, depth of cut, etc.) based ANN results.