• Title/Summary/Keyword: AE[Acoustic Emission] Method

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Development of Acoustic Emission Training Technique and Localization Method using Q-switched Laser and Multiple Sensors/Single Channel Acquisition (Q-switched 레이저와 다중센서/단일채널 신호수집을 이용한 복합재 구조 음향방출 트레이닝 및 위치탐지 기법 개발)

  • Choi, Yunshil;Lee, Jung-Ryul
    • Composites Research
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    • v.31 no.4
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    • pp.145-150
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    • 2018
  • Various structural health monitoring (SHM) systems have been suggested for aerospace industry in order to increase its life-cycle and economic efficiency. In the case of aircraft structure madden with metal, a major concern was hot spots, such as notches, bolts holes, and where corrosion or stress concentration occurs due to moisture or salinity. However, with the increasing use of composites in the aerospace industry, further advanced SHM systems have been being required to be applied to composite structures, which have much complex damage mechanism. In this paper, a method of acoustic emission localization for composite structures using Q-switched laser and multiple Amplifier-integrated PZTs have been proposed. The presented technique aims at localization of the AE with an error in distance of less than 10 mm. Acoustic emission simulation and the localization attempt were conducted in the composite structure to validate the suggested method. Localization results, which are coordinates of detected regions, grid plots and color intensity map have been presented together to show reliability of the method.

SNR Improvement of AE Signal for Detection of Gas Leak from Tubes under Vibratory Environment

  • Lee, Tae-Hun;Jhang, Kyung-Young;Kim, Jung-Kyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.3
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    • pp.262-267
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    • 2007
  • Detection of gas leak from a tube is a very important issue in the quality control of machines such as the heat exchanger of an air-conditioner, because leakage of operating gas directly reduces the performance of machines. The acoustic emission (AE) method is a common way to detect leak of gas, however its application under the environment of mechanical vibration is restricted since most AE detectors are very sensitive to external vibration noise. In order to overcome this problem, we propose a method based on the mode analysis of the Lamb wave. In this method, the dominant Lamb mode and its frequency are found first, and then a proper band-pass filter is used to retain only this frequency component. In this way, we could improve the SNR (signal-to-noise ratio) of AE signal generated by gas leak from the tube even under vibratory environment.

Friction Welding Optimization of Hot Die Punch Materials and Its AE Evaluation (열간 금형재의 마찰용접 최적화와 AE평가)

  • Oh, S.K.;Kong, Y.S.;Park, I.D.;Yoo, I.J.
    • Journal of Power System Engineering
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    • v.4 no.4
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    • pp.54-58
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    • 2000
  • The complete joining method for dissimilar hot die punch materials and its real-time evaluation method are not available at present. Brazing method has been used for joining them, but it is known that the welded joint by the brazing has the lower bonding efficiency and reliability than the diffusion welding. The friction welding with a diffusion mechanism in bonding was applied in this study. So, this work was carried out to determine the optimal friction welding conditions and to analyze mechanical properties of friction welded joints of hot die punch materials (STD61 for the blade part of hot die punch) to alloy steel (SCM440 for the shank part of hot die punch) such as plunger. In addition, acoustic emission test was carried out during friction welding to evaluate the weld quality.

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Acoustic Emission Monitoring Fine Wire Drawing Process (와이어 인발가공에 있어서 음향방출 발생 특성)

  • 이완규
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.1
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    • pp.43-50
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    • 1996
  • From a manufacturing standpoint it would be desirable to monitor the degradation of drawing die, that is essential for the maintenance of die quality, the evaluation of product integrity and the reducing scrap. Acoustic emission is powerful method in monitoring fine wire drawing process, especially in detecting the die fracture at early stage. Experiments also suggested that acoustic emission sigals contained valuable information regarding the stage of a drawing process such as the surface appearance of products and the condition of lubrication. These informations are AE monitoring techniques a possible tool in monitoring the drawing process operation. In order to approach this, this paper discusses the nature of acoustic emission signal presented which illustrate the effects of wire and die material, lubricants, and drawing speed on the generation and the mean voltage level of acoustic emission signal. From these experimental, results, we understanded controlling factors of acoustic emission generation.

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A Study on the Application of Acoustic Emission for the fatigue Test of Ship Welded Structure (선박의 용접구조 피로시험에 대한 음향방출기법의 적용 연구)

  • An, Sung-Chan;Kim, Dae-Soo;Lee, Jin-Hee;Park, Jin-Soo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.3
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    • pp.220-226
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    • 2003
  • This paper presents the result of an investigation on the application of the acoustic emission method to the monitoring of fatigue crack initiation, growth and track location in welded joints. Fatigue test was carried out for a typical fillet welded joint of ship structure. AE parameter such as ring down count was analyzed in time domain and crack locations were examined by source location and cluster option which is one of the functions of AE signal processor The usability of AE mettled was confirmed for the detection of the initiation and location of through crack.

A Study on Acoustic Emission Characteristics of MCrAlY Coated Material by Vacuum Plasma Spray Process (진공 플라즈마 용사공정에 의한 MCrAlY코팅재의 음향방출 신호 특성 연구)

  • 박진효;이구현;예경환;김정석;강명창
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.921-924
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    • 2004
  • This paper is to investigate a crack for plasma sprayed MCrAlY coated material by acoustic emission method in 4-point bending test. The CoNiCrAlY is coated on Inconel-718 by vacuum plasma spray process. Micro-hardness measurement was conducted by means of Micro Vickers-hardness indentor. The porosity of coating layer was measured using a SEM and Image Analyzer. AE monitoring system is composed of PICO type sensor, a wide band preamplifier(40dB), a PC and AE DSP(16/32 PAC) board. The AE count, Hit and energy of coating specimens is measured according to coating thickness.

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The Abnormal Condition Monitoring of Rotary Compressor using Acoustic Emission (AE 신호를 이용한 회전형 압축기의 이상상태 감시)

  • Lee Kam-Gyu;Jung Ji-Hong;Kim Jeon-Ha;Kang Myung-Chang;Kim Jeong-Suk
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.5
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    • pp.118-123
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    • 2004
  • The compressor has one of important roles in refrigeration cycle and it determines refrigeration efficiency and quality This paper aims to monitor rotary compressors for room air conditioners by using Acoustic Emission(AE) technique. The reliability of rotary compressors has been evaluated through visual inspection on them after long term test. This paper describes methods for acquisition and processing AE raw signal to monitor the state of rotary compressor. A detecting method of abnormal compressor in real time is suggested and special-purpose monitoring system which can be applied to automatic manufacturing line is developed using one-chip microprocessor at low cost.

Development of Acoustic Emission Monitoring System for Fault Detection of Thermal Reduction Reactor

  • Pakk, Gee-Young;Yoon, Ji-Sup;Park, Byung-Suk;Hong, Dong-Hee;Kim, Young-Hwan
    • Nuclear Engineering and Technology
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    • v.35 no.1
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    • pp.25-34
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    • 2003
  • The research on the development of the fault monitoring system for the thermal reduction reactor has been performed preliminarily in order to support the successful operation of the thermal reduction reactor. The final task of the development of the fault monitoring system is to assure the integrity of the thermal$_3$ reduction reactor by the acoustic emission (AE) method. The objectives of this paper are to identify and characterize the fault-induced signals for the discrimination of the various AE signals acquired during the reactor operation. The AE data acquisition and analysis system was constructed and applied to the fault monitoring of the small- scale reduction reactor, Through the series of experiments, the various signals such as background noise, operating signals, and fault-induced signals were measured and their characteristics were identified, which will be used in the signal discrimination for further application to full-scale thermal reduction reactor.

Acoustic emission technique to identify stress corrosion cracking damage

  • Soltangharaei, V.;Hill, J.W.;Ai, Li;Anay, R.;Greer, B.;Bayat, Mahmoud;Ziehl, P.
    • Structural Engineering and Mechanics
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    • v.75 no.6
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    • pp.723-736
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    • 2020
  • In this paper, acoustic emission (AE) and pattern recognition are utilized to identify the AE signal signatures caused by propagation of stress corrosion cracking (SCC) in a 304 stainless steel plate. The surface of the plate is under almost uniform tensile stress at a notch. A corrosive environment is provided by exposing the notch to a solution of 1% Potassium Tetrathionate by weight. The Global b-value indicated an occurrence of the first visible crack and damage stages during the SCC. Furthermore, a method based on linear regression has been developed for damage identification using AE data.

Parametric and Wavelet Analyses of Acoustic Emission Signals for the Identification of Failure Modes in CFRP Composites Using PZT and PVDF Sensors

  • Prasopchaichana, Kritsada;Kwon, Oh-Yang
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.6
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    • pp.520-530
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    • 2007
  • Combination of the parametric and the wavelet analyses of acoustic emission (AE) signals was applied to identify the failure modes in carbon fiber reinforced plastic (CFRP) composite laminates during tensile testing. AE signals detected by surface mounted lead-zirconate-titanate (PZT) and polyvinylidene fluoride (PVDF) sensors were analyzed by parametric analysis based on the time of occurrence which classifies AE signals corresponding to failure modes. The frequency band level-energy analysis can distinguish the dominant frequency band for each failure mode. It was observed that the same type of failure mechanism produced signals with different characteristics depending on the stacking sequences and the type of sensors. This indicates that the proposed method can identify the failure modes of the signals if the stacking sequences and the sensors used are known.