• Title/Summary/Keyword: AE(Acoustic Emission)

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Effect of thermal-induced microcracks on the failure mechanism of rock specimens

  • Khodayar, Amin;Nejati, Hamid Reza
    • Computers and Concrete
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    • v.22 no.1
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    • pp.93-100
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    • 2018
  • It is seldom possible that geotechnical materials like rocks and concretes found without joints, cracks, or discontinuities. Thereby, the impact of micro-cracks on the mechanical properties of them is to be considered. In the present study, the effect of micro-crack on the failure mechanism of rock specimens under uniaxial compression was investigated experimentally. For this purpose, thermal stress was used to induce micro-cracks in the specimens. Several cylindrical and disk shape specimens were drilled from granite collected from Zanjan granite mine, Iran. Some of the prepared specimens were kept in room temperature and the others were heated by a laboratory furnace to different temperature levels (200, 400, 600, 800 and 1000 degree Celsius). During the experimental tests, Acoustic Emission (AE) sensors were used to monitor specimen failure at the different loading sequences. Also, Scanning Electron Microscope (SEM) was used to distinguish the induced micro-crack by heating in the specimens. The fractographic analysis revealed that the thin sections heated to $800^{\circ}C$ and $1000^{\circ}C$ contain some induced micro-fractures, but in the thin sections heated to $200^{\circ}C$, $400^{\circ}C$ and $600^{\circ}C$ have not been observed any micro-fracture. In the next, a comprehensive experimental investigation was made to evaluate mechanical properties of heated and unheated specimens. Results of experimental tests showed that induced micro-cracks significantly influence on the failure mode of specimens. The specimens kept at room temperature failed in the splitting mode, while the failure mode of specimens heated to $800^{\circ}C$ are shearing and the specimens heated to $1000^{\circ}C$ failed in the spalling mode. On the basis of AE monitoring, it is found that with increasing of the micro-crack density, the ratio of the number of shear cracks to the number of tensile cracks increases, under loading sequences.

A Study on the Transducer Calibration for Acoustic Emission Measurement (AE 측정을 위한 탐촉자의 보정에 대한 고찰)

  • 김교원
    • The Journal of Engineering Geology
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    • v.6 no.2
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    • pp.53-58
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    • 1996
  • In order to investigate the source mechanism of micro cracks through acoustic emission measurement induced by rock fracture, careful calibration of the entire linkage of the detecting system, from the transducers to transient recorder, is an essential requirement prior to testing. Transducers and digitiging system are generally the weakest links in the measurement system because they must translate mechanical motions into digital electric signals. In this study, PAC piezoelectric pressure transducers are calibrated with a standard NBS conical shaped displacement transducer and a DG piezoelectric displacement transducer. The NBS and PAC transducers are insensitive to changes in horizontal impingement angle but sensitive to changes in incident angle. The ray path along the logitudinal axis of the tranducer produced a maximum response while the ray path perpendicular to the transducer axis gave a minimum. And a difference in individual transducers factor for a peak-to-peak amplitude of PAC transducers was within 40%. An average PAC transducer coefficient was determined as 77mv/pm by an absolute calibration test using NBS transducer.

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Signal Processing Technology for Rotating Machinery Fault Signal Diagnosis (회전기계 결함신호 진단을 위한 신호처리 기술 개발)

  • Ahn, Byung-Hyun;Kim, Yong-Hwi;Lee, Jong-Myeong;Lee, Jeong-Hoon;Choi, Byeong-Keun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.7
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    • pp.555-561
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    • 2014
  • Acoustic Emission technique is widely applied to develop the early fault detection system, and the problem about a signal processing method for AE signal is mainly focused on. In the signal processing method, envelope analysis is a useful method to evaluate the bearing problems and wavelet transform is a powerful method to detect faults occurred on rotating machinery. However, exact method for AE signal is not developed yet for the rotating machinery diagnosis. Therefore, in this paper two methods which are processed by Hilbert transform and DET for feature extraction. In addition, we evaluate the classification performance with varying the parameter from 2 to 15 for feature selection DET, 0.01 to 1.0 for the RBF kernel function of SVR, and the proposed algorithm achieved 94 % classification of averaged accuracy with the parameter of the RBF 0.08, 12 feature selection.

A Study on the Optimal Conditions of friction Welding for JLF & STS304 Using AE Technique (AE기법을 이용한 JLF/STS304이종재료의 최적 마찰용접조건에 관한 연구)

  • Yoon, Han-Ki;Lee, Sang-Pill;Kong, Yu-Sik;Lee, Jin-Kyung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.2
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    • pp.148-155
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    • 2003
  • Japanese low activation terrific steel(JLF) is a good material for the parts of heat exchanger such as blanket and diverter. At first, JLF was developed as a candidate for structural materials in nuclear fusion applications. However, the development of the jointing technique of JLF steel to other materials is important for wide applications of this material to the industry fields. Recently the jointing technologies including diffusion bonding, brazing, roll bonding, explosive bonding and hot iso-static pressing have been studied for the heterogeneous materials of JLF-1 steel(Fe-9Cr-2W-V-Ta) and stainless steel(STS304). Friction welding is one of the most popular welding methods for two different kinds of materials. In this paper, the JLF-1 steel was jointed to SIS304 by friction welding method and the optimal conditions of the friction welding discussed. Acoustic emission was used as a nondestructive technique to evaluate the weld quality in processing.

The effect of random spectrum on the fatigue life of hybrid metal matrix composites (랜덤하중이 하이브리드 금속복합재료의 피로수명에 미치는 영향)

  • 김성훈;배성인;송정일
    • Composites Research
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    • v.16 no.6
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    • pp.48-55
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    • 2003
  • This research makes comparisons of empirical fatigue-lives between AC8A A1 alloy and the metal matrix composites(A1/A12O3, A1/A12O3/A12O3p), and also includes comparisons of fatigue-lives between empirical fatigue-lives and estimated fatigue-lives from regular-periodic load testing, AE method to predict fatigue-crack initiation before visible in sight and SEM(scanning electron microscope) photographs of each material. According to the test results of the notched specimen. the fatigue life of the hybrid metal matrix composites and the metal matrix composites, which are more brittle than the base matrix was shorter than that of the base matrix under both types of loads. In addition, the fatigue-life estimated from the damage summation method and that from experiments at random loads were fairly identical.

Mechanical properties and failure mechanisms of sandstone with pyrite concretions under uniaxial compression

  • Chen, Shao J.;Ren, Meng Z.;Wang, Feng;Yin, Da W.;Chen, Deng H.
    • Geomechanics and Engineering
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    • v.22 no.5
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    • pp.385-396
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    • 2020
  • A uniaxial compression test was performed to analyse the mechanical properties and macroscale and mesoscale failure mechanisms of sandstone with pyrite concretions. The effect of the pyrite concretions on the evolution of macroscale cracks in the sandstone was further investigated through numerical simulations with Particle Flow Code in 2D (PFC2D). The results revealed that pyrite concretions substantially influence the mechanical properties and macroscale and mesoscale failure characteristics of sandstone. During the initial loading stage, significant stress concentrations occurred around the edges of the pyrite concretion accompanied by the preferential generation of cracks. Meanwhile, the events and cumulative energy counts of the acoustic emission (AE) signal increased rapidly because of friction sliding between the concretion and sandstone matrix. As the axial stress increased, the degree of the stress concentration remained relatively unchanged around the edges of the concretions. The cracks continued growing rapidly around the edges of the concretions and gradually expanded toward the centre of the sample. During this stage, the AE events and cumulative energy counts increased quite slowly. As the axial stress approached the peak strength of the sandstone, the cracks that developed around the edges of the concretion started to merge with cracks that propagated at the top-left and bottom-right corners of the sample. This crack evolution ultimately resulted in the shear failure of the sandstone sample around the edges of the pyrite concretions.

In-situ Stress Measurement Using AE and DRA (AE와 DRA를 이용한 초기응력의 측정에 관한 연구)

  • Park, Pae-Han;Jeon, Seok-Won;Kim, Yang-Kyun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.3 no.1
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    • pp.51-62
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    • 2001
  • In-situ stress measurement using AE (Acoustic Emission) and DRA (Deformation Rate Analysis) is usually carried out under uniaxial loading in the laboratory and it consumes delay time from drilling to testing. Therefore, it should be considered how the lateral stress and delay time influence on the test results for the in-situ stress determination. As the delay time increased, the accuracy of estimating the pre-stress decreased. The pre-stress of the specimen loaded only axially was determined within an error of less than 9% (using AE) and 4% (using DRA). And the specimen on which axial pre-stress and the confining pressure were loaded had an error of less than 17% (using AE) and 14% (using DRA). The results of AE and DRA for field specimens were very similar with each other but smaller than those of hydraulic fracturing method.

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A Study on Thermal Shock Characteristics of Functionally Gradient Ceramic/Metal Composites (경사기능성 세라믹/ 금속 복합재료의 열충격특성에 관한 연구)

  • Song, Jun-Hee;Lim, Jae-Kyoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.7
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    • pp.2134-2140
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    • 1996
  • This study was carried out to anlayze the heat-resistant characteristics of functionally gradient material(FGM) composed with ceramic and metal. The thermal fracture behavior of plasma-sprayed FGM and conventional coating material(NFGM) was exaimined by acoustic emession technique under heating and cooling. Furnace cooling and rapid cooling tests were used to examine the effect of temperature change under various conditions, respectively. At the high temperature above $800^{\circ}C$, it was shown that FGM gives higher thermal resistance compared to NFGM by AE signal and fracture surface analysis.

Development of Insulation Degradation Diagnosis System for Electrical Plant

  • Kim, Yi-Gon
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • v.2 no.1
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    • pp.33-37
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    • 2002
  • Insulation aging diagnosis system provides early warning regarding electrical equipment defects. Early warning is very important in that it can avoid great losses resulting from unexpected shutdown of the production line. Since relations of insulation aging and partial discharge dynamics are non-linear. it is very difficult to provide early warning in an electrical equipment. In this paper, we propose the design method of insulation aging diagnosis system that use a electromagnetic wave and acoustic signal to diagnose an electrical equipment. Proposed system measures the partial discharge on-line from DAS(Data Acquisition System and acquires 2D patterns from analyzing it. For filtering the noise contained in sensor signals we used ICA algorithms. Using this data, we design of the neuro-fuzzy model that diagnoses an electrical equipment and is investigated in this paper. Validity of the new method is asserted by numerical simulation.

The Application of AE for a Drilling Damage Process Monitoring in [0/90 0 ]s CFRP Composites ([0/90 0 ]s CFRP 복합재의 드릴작업손상과정 모니터링에 대한 AE의 적용)

  • Yun, Yu-Seong;Gwon, O-Heon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.6 s.177
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    • pp.1491-1498
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    • 2000
  • In recent years, CFRP composite materials have been increasingly used in various fields of engineering because of a high specific strength and stiffness properties. Drilling is one of the most impo rtant cutting processes that are generally carried out on CFRP materials owing to the need for the structural integration. However, delamination are often occurred as one of the drilling damages. Therefore, there are needs studying for the relationships between CFRP drilling and delamination in order to avoid low strength of the structures and inaccuracies of the integration. In this study, AE signals and thrust forces were used for the evaluations of the delamination from a drilling process in [0/900]s CFRP materials. And the drilling damage processes were observed and measured by a real time monitoring technique with a video camera. From the results, we found that the relationships between the delamination from drilling and AE characteristics and drill thrust forces for [0/900]s CFRP composites. Also, we proposed the monitoring method for a visual analysis of drilling damages.