• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2007년도 춘계학술대회 논문집
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• pp.379-382
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• 2007

The MEMS (Micro Electro Mechanical Systems) process is used in a micro/nano pattern manufacturing method. This method is based on the lithography technology. But the MEMS process has some problems such as complicated process, long processing time and high production costs. Many researchers are doing research in substitute manufacturing method to work out a solution to these problems. In this paper, we apply a dieless incremental forming technology to a substitute method of MEMS process. This dieless forming technology is using in the commercial scale sheet forming such as a prototype of automobile sheet parts. 5-axes CNC (Computerized Numeric Control) method are applied in this system to get a micro-scale dieless forming results. These 5-axes system are composed of precision AC servo motor stages (4-axes) and PZT actuator (1-axis). A PZT actuator is used in a precision actuating axis because it can be operated in the nano scale stroke resolution. This micro dieless incremental forming system has the advantage of minimization in manipulating distance and working space. As equipment and tools become smaller in size, minute inertia force and high natural frequency can be obtained. Therefore, high precision forming performance can be obtained. This allows the factory to quickly provide the customer with goods because the manufacturing system and process are reduced. To construct this micro manufacturing system, many technologies are necessary such as high stiffness frame, high precision actuating part, structural analysis, high precision tools and system control. To achieve the optimal forming quality, the micro dieless forming system is designed and made with high stiffness characteristic.

• 한국정밀공학회지
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• 제13권2호
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• pp.133-145
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• 1996

This paper presents an indirect cutting force measuring system, which uses the current signals from the AC servo drive units of the horizontal machining center, with its applications to the adaptive regulation of the cutting forces in various milling processes and to the on-line monitoring of tool breakage. A typical model for the feed-drive control system of a horizontal machining center is developed to analyze cutting force measurement from the drive motor. The pulsating milling forces can be measured indirectly within the bandwidth of the current feedback control loop of the feed-drive system. It is shown that the indirectly measured cutting force signals can be used in the adaptive controller for cutting force regulation. The whole scheme has been embedded in the commercial machining center and a series of cutting experiments on the face cutting processes are performed. The adaptive controller reveals reliable cutting force regulating capability against the various cutting conditions. It is also shown that the tool breakage in milling can be detected within one spindle revolution by adaptively filtering the current signals. The effect of the cutter run-out has been considered for the reliable on-line detection of tool breakage.

• 전기전자학회논문지
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• 제21권1호
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• pp.30-38
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• 2017

사이트에 설치되어 운용 중인 능동위상배열레이다가 외부의 충격 또는 장기간 운용에 따른 성능열화가 의심될 경우, 위상배열안테나의 이상여부를 확인해야 한다. 하지만, 위상배열안테나를 측정하기 위해서는 무반향성 챔버에서 근접전계 시험이 수행되어야 하므로, 레이다 장치의 분해 및 운송을 위해 많은 시간과 비용이 투입되어야 하고 레이다 시스템의 운용 가용도가 나빠지게 된다. 따라서, 본 논문에서는 사이트에서 위상배열안테나의 이상여부를 확인할 수 있도록 이동성을 구비한 능동위상배열안테나 근접전계 스캐너를 제안하고, 무반향성 챔버에서 측정한 데이터와 비교하여 크기 ${\pm}0.5dB$와 위상 ${\pm}1.5^{\circ}$ 오차수준으로 측정유효성을 검증하였다.