• Title/Summary/Keyword: A356

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The Effects of Vacuum-Molding Process Conditions on the Fluidity of A356 Alloy (A365 알루미늄합금의 유동도에 미치는 진공흡입조형 조건의 영향)

  • Oh, Young-Jin;Kim, Eun-Sik;Kim, Myung-Han;Hong, Young-Myung
    • Journal of Korea Foundry Society
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    • v.25 no.4
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    • pp.173-178
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    • 2005
  • The vacuum molding process is one of the clean-foundry molding-processes that can recycle molding sands repeatedly, because molding can be accomplished by introducing vacuum only among dry molding sands in flask. The effects of molding conditions such as sand grain fineness, vacuum pressure and coating thickness on the fluidity of A356 Al alloy were studied and the results was obtained that the fluidity length was decreased as the sand grain fineness number and coating thikness were decreased and the vacuum pressure was increased. A large amount of heat removal from the molten metal resulting from the vacuum suction during the vacuum molding process was the principal cause of this decrease in fluidity.

Analysis of A356 alloys filling behavior considering Two-Phase flow (Two-Phase Flow를 이용한 A356 합금의 충전거동 해석)

  • Seol, D.E.;Kang, C.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.425-428
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    • 2006
  • A semi-solid forming technology has some advantages compared with conventional forming processes such as die casting, squeeze casting and hot/cold forging. In this study, the numerical analysis of semi-solid filling has been studied with solid fraction fs = 30% of A356 aluminum alloys. The finite difference program of two-phase flow model of Navier Stokes' equation coupled with heat transfer and solidification has been developed to predict a filling pattern, liquid segregation and temperature distribution of semi-solid metals. It gives die filling patterns and final solidification area. It can predict mechanical properties of semi-solid forming processes.

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Fabrication and Mechanical Properties of A356/SiCp Manufactured by Gas-Particle Co-injection Method (가스-입자 동시주입법에 의한 A356/SiCp 복합재료의 제조 및 기계적 특성)

  • Lee, Jung-Mu;Kang, Suk-Bong;Eum, Chil-Yong;Lim, Cha-Yong
    • Journal of Korea Foundry Society
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    • v.21 no.1
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    • pp.33-40
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    • 2001
  • Among the many techniques available to synthesis metal matrix composites, liquid phase processing, especially, conventional casting process such as stir-casting process is particularly attractive for their simplicity, economy and flexibility, In the present study, A356/20%SiCp composites were fabricated by gas-particle co-injection method. The gas-particle co-injection method is a modified stir-casting method and the corporation of particle could be improved by acceleration of particles due to rotation of impeller and gas purging. The microstructures and mechanical properties such as tensile properties and resistance to wear of fabricated materials were examined. Further, the particle injection mechanism in gas-particle co-injection method was discussed.

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The Grain Size Control of A356 Aluminum Alloy by Electromagnetic Stirring (수평식 전자교반을 이용한 A356 합금의 결정립 제어)

  • Ko J. H.;Seo P. K.;Choi W. S.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.111-114
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    • 2004
  • It is many devices to obtain the globular structure because the globularity of the structure is the key to the low apparent viscosity and also to good rheological properties. In this study, the morphology of the change of primary Al phase in A356 alloy by electro magnetic stirrer was investigated to obtain the globular structure. The parameters are the current, stirring time, pouring temperature individually. The greater current and longer stirring time was to get the finer the primary however in case of over the 80A of current and 60sec of stirring time, the primary Al was merged together and was increased. The effect of pouring temperature has an important effect on the size of primary phase. About the $675^{\circ}C$, the primary Al was very fined.

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The grain size control of A356 alloy by electromagnetic stirring (전자교반을 이용한 A356 합금의 결정립제어)

  • Bae J.W.;Kang C.G.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.247-248
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    • 2006
  • In this study, the morphology of the change of primary Al phase in A356 alloy by two kinds of electromagnetic stirrers(vertical and horizontal) were investigated to obtain the globular structure. The effects of the stirring current, the stirring time and the pouring temperature were determined. The greater stirring current and longer stirring time were to get the finer the Al phase. However, over a certain stirring current and stirring time, the primary Al was merged together and was increased. The reason is the degree of breakdown of initial dendrites has been decreased by the collision and coalescence of particles with increasing stirring current and stirring time. The optimum conditions and difference of the two kinds of electromagnetic stirrers have been investigated for rheology forming with controlled solid fraction.

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Characteristics of Microstructure and Reheating of A356 Aluminum Alloy by Pressure Rotation Equipment (가압회전식 장비를 이용한 A356 합금의 미세조직과 재가열 특성)

  • Seo P. K.;Ko J. H.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.227-230
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    • 2005
  • Many rheocasting processes had been proposed because of the difficulty of recycling, the limit of material, and the high cost of raw material in thixocasting. But, these rheocasting processes also had disadvantages such as the high initial Investment cost and the lower mechanical properties than thixocasting. In this study, a continuous fabrication of rheological material with pressure rotation equipment was newly devised to overcome the disadvantages of rheocasting process. In order to investigate the thixoformability, reheating experiments were carried out with the material fabricated by the newly devised equipment. Morphological characteristics between mechanical stirring and reheating were compared.

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Comparison of the Microstructure and Mechanical Property between Gravity Casting Forging and Rheo-diecasting Forging using A356 Alloy (A356 합금의 중력 주조/단조와 Rheo-diecasting/단조의 미세조직 및 기계적 특성 비교)

  • Lee, Jun-Young;Lim, Jae-Yong;Lee, Seung-Yong;Moon, Seoug-Won;Hong, Chun-Pyo
    • Journal of Korea Foundry Society
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    • v.33 no.5
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    • pp.210-214
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    • 2013
  • Recently, the automotive industry has replaced cast iron to lightweight materials like aluminum for engine efficiency of automobiles and an emission control by government. In this paper we studied two auto parts manufacturing methods using an alloy of A356. That is gravity casting and H-NCM Rheo-diecasting forging. We analyzed the microstructure and mechanical properties for this method. In Microstructure analysis results, H-NCM Rheo-diecasting forging has more finer microstrucre and better forging effect. Resulting in better mechanical properties than gravity forging.

Effect of the Impeller Rotation Speed and Inert Gas Flow Rate on Degassing Rate in the A356 Aluminum Melt (임펠러 회전속도와 불활성 가스 유량이 A356 알루미늄 용탕의 탈가스 속도에 미치는 영향)

  • Hyeok-In Kwon;Hoe-Gyung Jeong;Seong-Il Jeong;Ji-Woo Park;Min-Su Kim
    • Journal of Korea Foundry Society
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    • v.43 no.6
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    • pp.271-278
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    • 2023
  • In the present study, A356 melt degassing experiments were conducted under various impeller rotation speed and inert gas flow rate conditions to determine changes in the melt temperature, composition and density during a degassing treatment. The melt temperature was found to decrease gradually as the degassing time increased, but a clear correlation between the impeller rotation speed or inert gas flow rate and the melt heat loss could not be confirmed. Regardless of the impeller rotation speed or inert gas flow rate, the Mg and Ti contents in the A356 melt scarcely changed, even after degassing for more than 10 minutes, while Sr contents decreased at the maximum degassing rate of 70 ppm. From a quantitative analysis of the degassing rate under each experimental condition based on the hydrogen concentration in the melt derived from the melt density and the degassing model equation, the inert gas flow rate was found to affect the degassing rate rather than the impeller rotation speed under the degassing operation condition employed in the present study.

Seismic Performance Assessment of Unreinforced Masonry Wall Buildings Using Incremental Dynamic Analysis (증분동적해석을 통한 비보강 조적벽식 건물의 내진성능 평가)

  • Kwon, Ki Hyuk;Kim, Man Hoe;Kim, Hyung Joon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.3
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    • pp.28-39
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    • 2013
  • The most common housing type in Korea is low-rise buildings with unreinforced masonry walls (UMWs) that have been known as a vulnerable seismic-force-resisting system (SFRS) due to the lack of ductility capacities compared to high lateral stiffness of an UMW. However, there are still a little experimental investigation on the shear strength and stiffness of UMWs and on the seismic performance of buildings using UMWs as a SFRS. In Korea, the shear strength and stiffness of UMWs have been evaluated with the equations suggested in FEMA 356 which can not reflect the structural and material characteristics, and workmanship of domestic UMW construction. First of all, this study demonstrates the differences in shear strength and stiffness of UMWs obtained from between FEMA 356 and test results. The influence of these differences on the seismic performance of UMW buildings is then discussed with incremental dynamic analyses results of a prototype UMW building that were selected by the site survey of more than 200 UMW buildings and existing test results of UMWs. The seismic performance assessment of the prototype UMW building are analyzed based on collapse margin ratios and beta values repesenting uncertainty of seismic capacity. Analysis results show that the seismic performance of the UMW building estimated using the equations in FEMA 356 underestimates both a collapse margin ratio and a beta value compared to that estimated by test results. Whatever the estimation is carried out two cases, the seismic performance of the prototype building does not meet the criteria prescribed in a current Korean seismic code and about 90% collapse probability presents for more than 30-year-old UMW buildings under earthquakes with 2400 return years.

Detection of Potato Spindle Tuber Viroid Using RT-PCR Technique (RT-PCR 기법을 이용한 감자 걀쭉 바이로이드 (Potato Spindle Tuber Viroid)의 검정)

  • Joung, Young-Hee;Jeon, Jae-Heung;Choi, Kyung-Hwa;Kim, Hyun-Soon;Joung, Hyouk
    • Korean Journal Plant Pathology
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    • v.13 no.4
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    • pp.205-209
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    • 1997
  • Potato spindle tuber viroid(PSTVd) RNAs were isolated from PSTVd-inoculated potato cv. Superioc and carried out RT-RCR with reverse transcriptase and PSTVd specifie primer pair desigened to amplify the 356 nucleotides of PSTVd genome. As a result, 356 nucleotides PCR products were amplified from PSTVd-inoculated potato cv. Superior. The 356 nucleotides DNA fragment was indeed the PSTVd geneby sequencing analysis. PSTVd could be successfully detected from infected leaf and tuber tissue of potato by using RT-PCR technique. Especially PSTVd was more effectively detected when both downstream and upstream primer were used than only downstream primer was used in RT reaction.

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