• 제목/요약/키워드: A batch experiment

검색결과 371건 처리시간 0.204초

GaAs Scrap으로부터 熱分解法에 의한 갈륨 回收 (Recovery of Gallium from GaAs Scraps by Thermal Decomposition)

  • 최영윤;남철우;유연태;김완영
    • 자원리싸이클링
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    • 제14권2호
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    • pp.28-32
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    • 2005
  • 화합물반도체 제조 공정에서 발생하는 GaAs scrap으로부터 열분해법을 이용하여 갈륨을 회수하기 위한 기초 실험으로 200 g/batch 규모의 진공 열분해 실험을 수행하였고, 이 결과를 이용하여 30 kg/batch 용량의 Packed Tower가 부착된 열분해 장치를 제작하였다. 기초실험 결과 GaAs의 열분해속도는 온도가 높아짐에 따라 커지지만, 특히 1000$^{\circ}C 이상에서는 갈륨의 증기압 또는 증가하므로 갈륨의 회수율이 낮아지는 것을 알 수 있었다. 노 내 압력이 2~2.5${\times}10^{-2} mmHg일 때 1000~1050$^{\circ}C에서 가장 좋은 결과를 보였고, 이때 89% 정도의 갈륨 회수율을 나타내었다. GaAs의 열분해 시 비소의 분압은 온도가 높아짐에 따라 증가하고 융점인 1237$^{\circ}C를 전환점으로 온도는 낮아져도 증기압은 높은 이력현상(Hysteresis)을 보이는데, 이와 같은 특성을 이용하여 산업 생산에 적용한 열분해장치 제작에서는 반응기 위에 충진탑을 설치하였다. 그 결과, 열분해 반응기 내의 온도가 융점 이상의 고온에서도 99% 정도의 높은 회수율을 얻을 수 있었다.

세라믹 담체를 이용한 안료폐수의 호기성처리 (Aerobic Treatment of Pigment Wastewater using Ceramic Support Carrier)

  • 박영식;안갑환
    • 한국환경과학회지
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    • 제10권4호
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    • pp.281-286
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    • 2001
  • Wastewater from the pigment industry has high levels of organics and is known as hardly biodegradable. The objective of this study is to evaluate the applicability of aerobic fixed-bed boifilm reactor packed with ceramic support carrier for the pigment wastewater treatment. Orange 2(widely used azo pigment) adsorption experiment onto biofilm and activated sludge, and continuous treatment experiments were performed. In batch adsorption experiment, maximum adsorption quantity of biofilm was at least two times higher than that of activated sludge. In continuous experiment using aerobic fixed-bed biodilm reactor, the influent concentration of COD and Orange 2 were 75~500mg/${\ell}$(0.45~3.00kg COD/$m^3.day), 5~50mg/$\ell$(0.03~0.30kg Orange 2/$m^3$.day), respectively. At a COD loading rate 2.5kg COD/$m^3$.day and Orange 2 loading rate of 0.18kg Orange 2/$m^3$.day, removal efficiency of COD and Orange 2 were over 95%, 97%, respectively.

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연연속 압연 공정에서 판 접합 공정의 응력해석 (Stress Analysis in Bar Welding Process for Endless Rolling Application)

  • 정제숙;김호영;이종섭
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.327-335
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    • 1999
  • A batch process in which transfer bars are rolled in single bar units involves many problems in terms of quality, yield and threading stability. The endless rolling process is an effective solution to such problems. In this, study, an analysis model is proposed to calculate the distribution of normal stress in endless rolling process. The model was examined by comparing with the result of experiment. A device using the spring is developed for improving the welding quality.

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흡착력(吸着力)이 낮은 토양(土壤)에서의 농약흡착(農藥吸着) 측정법(測定法) 개발(開發) (Improvement of Pesticide Sorption Measurement Method for Soils with Low Sorption)

  • 김선관
    • 한국토양비료학회지
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    • 제24권2호
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    • pp.124-129
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    • 1991
  • Batch 측정법(測定法)은 농약(農藥)의 토양중(土壤中) 흡착량(吸着量) 측정(測定)에 사용되는 가장 일반적인 방법(方法)이다. 이 Batch 측정법(測定法)은 토양용액중(土壤溶液中)의 농약농도변화(農藥濃度變化)로부터 간접적으로 흡착량(吸着量)을 측정(測定)하기 때문에 흡착력(吸着力)이 낮은 토양(土壤)에서는 용액중(溶液中)의 농도변화(濃度變化)가 작아 흡착측정(吸着測定)이 어렵거나 불가능(不可能)하다. 본(本) 시험(試驗)에서는 용액중(溶液中)의 농약(農藥)의 농도(濃度)를 측정(測定)함과 동시(同時)에 토양(土壤)에 흡착(吸着)된 농약(農藥)을 직접 추출하여 흡착량(吸着量)을 측정(測定)하는 방법(方法)을 설정(設定)하고 Mass balance 방법(方法)이라고 이름하였다. 용액중(溶液中) 농도(濃度) 및 토양에 흡착(吸着)된 농약(農藥)을 직접 추출하여 흡착량(吸着量)을 측정(測定)하는데 일정한 임의의 측정오차(測定誤差)를 설정(設定)하고 Batch 방법(方法)과 Mass balance 방법(方法)을 비교(比較)한 가설시험결과(假設試驗結果) Mass balance 방법(方法)이 측정오차(測定誤差)를 크게 줄일수 있을 것으로 판단(判斷)되었다. 이 가설시험(假設試驗)을 Wahiawa 토양(土壤) 0-20cm, 40-60cm, 100-120cm와 Salinas 토양(土壤) 0-15cm, 115-130cm 깊이에서 얻는 5개(個) 토양시료(土壤試料)에서 실증(實證)한 결과(結果) Mass balance방법(方法)은 모든 토양(土壤)에서 측정요차(測定誤差)를 경감(輕減) 시킬수 있었으며, 특(特)히 흡착력(吸着力)이 낮은 Wahiawa 토양(土壤) 100-120cm의 토양(土壤)에서 측정오차(測定誤差)를 크게 줄일 수 있었다.

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NIR as a tool for optimizing sampling time and studying batch dynamics.

  • Zeppelin, Joanna
    • 한국근적외분광분석학회:학술대회논문집
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    • 한국근적외분광분석학회 2001년도 NIR-2001
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    • pp.1126-1126
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    • 2001
  • The paper presented here is the initial part of a larger study, in which it was determined which quality parameters in cheese powder could already be predicted by NIR at an early stage in the process and which could only be predicted at the final stages of the process. This initial study was performed in order to establish the levels and nature of variation within and between batches such that the subsequent data collection could be tackled optimally. The perspectives evolved into more than was originally planned and revealed some interesting uses of NIR-technology. Cheese powder production starts as a batch process, where waste cheese from other dairies is melted down in a vat. The process then turns into a continual process as the vat is emptied and the melted cheese is then filtered, homogenized, pasteurized and finally spray dried. Between each batch the powder is to a greater or lesser degree a mixture of 2 batches. This paper is divided into 2 aspects, one regarding the optimization of sampling time and the other is a study of process dynamics. Optimizing sampling time This initial study included 9 powder samples from 9 different batches produced during one day. The raw materials for the batches were chosen with the aim of creating a relatively high level of variation in the data. The total of 81 samples were taken out at regular intervals and spectra were collected on a NIR-systems 6500 instrument. The subsequent reduction of the data by PCA to score values shows the power of NIR as a tool to determine not only when samples are representative of a certain batch, but also which batches are stable enough to include in a further study. Studying process dynamics To take this experiment a step further 1 of the 81 samples were sent to the laboratory for further analyses. The samples were chosen on the criteria that they covered the spectral variation in the dataset. These samples were analysed for 4 chemical components and 5 physical attributes, which are essential for describing the quality of the product. The latent structure of the 7 samples, using the chemical and physical variables, is totally comparable to the latent structure of the NIR spectra. This outcome makes it possible to describe the dynamics of one day's production both chemically and physically with relatively little resources. Additionally it raises the question as to whether reference values are needed, as the latent structure of the NIR-spectra appears to be sufficient in providing information on the quality of the product. To be able to use NIR in this way would require defining quality limits in the principal component space as opposed to each of the reference values. The potential of NIR applied in an explorative fashion with batch processes opens a whole new gateway for the use of this technology. This study explains yet again after so many years in the field “why I'm crazy about NIR!”.

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MARPOL 73/78의 기준에 따른 선박오수 처리 장치(SBR 및 MBR 복합공정)의 사용 가능성 평가 : 영양염류 위주 (T-N 및 T-P) (Feasibility Study of a Shipboard Sewage Treatment Plant (Sequencing Batch Reactor and Membrane Bioreactor) in Accordance with MARPOL 73/78, Focusing Mostly on Nutrients (T-N and T-P))

  • 정진희;윤영내;최영익
    • 한국환경과학회지
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    • 제25권9호
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    • pp.1233-1239
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    • 2016
  • This study aimed to evaluate changes in the TN and TP removal efficiencies, depending on whether or not a settling process is applied, in a sequencing batch reactor (SBR) process with a membrane bioreactor (MBR). Nutrient removal was considered in terms of developing an advanced water treatment system for ships in accordance with water quality standards set forth by 227(64). For these purposes, the TN and TP concentrations in the inflow and outflow water were measured to calculate the TN and TP removal efficiencies, depending on whether or not a settling process was used. Water discharged from a bathroom, which was constructed for the experiment, was used as the raw water. The experiment that included a settling process was conducted twice, and the operating conditions were: aeration for 90 min, settling for 30 min, agitation for 15 min, and settling for 15 min for one experiment; and aeration for 150 min, settling for 45 min, agitation for 15 min, and settling for 15 min in the other. Operating conditions for the experiment that did not include a settling process were: aeration for 180 min and agitation for 60 min. The concentration of the mixed liquor suspended solids (MLSS) in the reactor was 3,500 mg/L, while the aeration rate was 121 L/min and the water production rate was 1.5 L/min. For the two experiments where a settling process was applied, the average TN removal efficiencies were 44.39% and 41.05%, and the average TP removal efficiencies were 47.85% and 46.04%. For the experiment in which a settling process was not applied, the average TN removal efficiency was 65.51%, and the average TP removal efficiency was 52.51%. Although the final nutrient levels did not satisfy the water quality standards of MEPC 227(64), the TN and TP removal efficiencies were higher when a settling process was not applied.

침지형 황 탈질 모듈을 이용한 고속의 질소제거 (High-Rate Nitrogen Removal using a Submerged Module of Sulfur-Utilizing Denitrification)

  • 문진영;황용우;가미선
    • 상하수도학회지
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    • 제21권4호
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    • pp.429-437
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    • 2007
  • This study aims to develop a sulfur-using denitrification process which is possible a renovation to advanced treatment plant submerging a simple module in activated sludge aeration tank. At first, the impact factor of sulfur-using denitrification was appreciated by the batch test. Secondly, reflecting a dissolved oxygen effect of sulfur-using denitrification that was confirmed by the batch test, in a continuous nitrification/sulfur-using denitrification, high-rate nitrogen removal reaction was induced at optimum condition controlling DO concentration according to phases. Also, inside and outside of sulfur-using denitrification module was covered with microfilter and the module was considered as an alternative of clarifier. Result of batch test for sulfur-using denitrification, $NO_2{^-}N$ was lower for consumption of alkalinity and sulfur than that of $NO_3{^-}-N$. These results revealed the accordance of theoretical prediction. In continuous nitrification/sulfur-using denitrification experiment, actual wastewater was used as a influent, and influent nitrogen loading rates were increased 0.04, 0.07, 0.11, $0.14kg\;N/m^3-day$ by changing hydraulic retention times. At this time, nitrogen loading rates of packed sulfur were increased 0.23, 0.46, 0.69, $0.93kg\;N/m^3-day$. As a result, nitrification efficiency was about 100% and denitrification efficiency was 93, 81, 79, 72%. Accordingly, nitrogen removal was a high-rate. Also the module of sulfur-using denitrification covered with microfilter did not make a fouling phenomena according to increased flux. And the module was achieved effluent suspended solids of below 10 mg/L without a clarifier. In conclusion, it is possible a renovation to advanced treatment plant submerging a simple module packed sulfur in activated sludge aeration tank of traditional facilities. And the plant used the module packed sulfur is expected as a effective facilities of high-rate and the smallest.

환원환경에서 암반 균열을 통한 우라늄 이동 및 지연 특성 (Migration and Retardation Properties of Uranium through a Rock Fracture in a Reducing Environment)

  • 백민훈;박정균;조원진
    • 방사성폐기물학회지
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    • 제5권2호
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    • pp.113-122
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    • 2007
  • 본 연구에서는 타당한 지하조건을 모사하기 위한 실험장치를 글로버박스(Glove-box) 내에 설치하고 천연지하수 및 자연균열을 가진 화강암 시추코어를 이용하여 핵종이동 실험을 수행하였다. 암반코어의 균열을 통한 지하수 유동을 해석하기 위하여 비수착성 음이온 핵종인 Br로 지하수 유동실험을 수행하였다. 암반 균열을 통한 우라늄 이동 실험결과에서 유출된 우라늄의 파과곡선이 비수착성 핵종인 Br와 유사한 거동을 보여주었는데, 이는 주어진 지하수 조건에서 우라늄이 주로 탄산염과 결합된 음이온 복합체로 이동하기 때문인 것으로 추정된다. 아울러 균열충전광물에 대한 우라늄의 회분식 수착실험을 수행한 결과, 균열충전광물에 대한 우라늄의 분배계수 $K_d$는 약 2.7 mL/g로 낮게 나타났다. 이러한 우라늄 수착실험 결과는 빠른 유출을 보인 우라늄 이동실험 결과와 일치한다. 균열암반을 통한 우라늄 이동의 지 연 특성을 보다 자세히 분석하기 위하여 회분식 수착실험으로 부터 구한 $K_d$값을 이용해 지연인자 $R_d$$({\sim}16.2)$를 구하고 이동실험 결과로부터 구한 $R_d$$({\sim}14.3)$과 비교한 결과, 서로 매우 유사한 지연인자 값을 가진다는 것을 알 수 있었다. 이는 화강암 코어의 균열을 통한 우라늄의 이동 지연이 주로 균열충전광물에 의해 이루어지고 있음을 의미하는 것이라고 하겠다.

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미세조류를 이용한 질소제거 장치의 크기 (Size Estimation of Microalgal System for Nitrogen Removal)

  • 김한욱;이우성;이철균
    • KSBB Journal
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    • 제19권3호
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    • pp.236-240
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    • 2004
  • Batch experiment에서 다양한 질소 농도에서 구해진 질소제거 속도와 비 생장속도 등의 데이터를 토대로 4.6일의 체류시간을 갖는 2단 처리 장치를 설계하였다. 그리고 continuous experiments에서는 3.5일의 체류시간을 갖는 2단의 처리 장치를 설계하였다. 두 가지 값에 차이는 있지만 실제 현장에서 폐수 처리 장치를 설계할 때 충분한 자료가 되리라고 판단한다. 따라서 위의 결과를 토대로 기존 시스템에 미세조류 시스템을 부가한다면 기존공정의 단점인 잉여질소 제거 장치로서 충분히 역할을 수행해 배출 기준치를 만족시키는 안전한 폐수처리장치가 되리라고 판단한다.

ASBR(Anaerobic Sequencing Batch Reactor) 공정의 F/R비가 암모니아가 탈기된 축산폐수의 유기물 제거에 미치는 영향 (Effect of F/R ratio of ASBR (Anaerobic Sequencing Batch Reactor) Process on Removal of the Organic Matters in Ammonia Stripped Swine Wastewater)

  • 황규대;조영무
    • 한국물환경학회지
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    • 제21권6호
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    • pp.687-694
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    • 2005
  • Lab-scale experiments have been carried out to investigate the effect of F/R ratio of ASBR (Anaerobic Sequencing Batch Reactor) process on the removal of the organic matters in ammonia stripped swine wastewater. Three ASBR inoculated with sludge mixed with granular sludge of UASB (Upflow Anaerobic Sludge Blanket) and anaerobic digested sludge of municipal wastewater treatment plant were operated. Ammonia stripped swine wastewater was used as influent. Prior to conducting the experiments with varied conditions, the effect of increasing organic loading rate from 2.34 to $5.79gTCOD_{Cr}/L$-day at a fixed F/R ratio of 0.1 on the organic removal efficiency has been studied during start-up period. As the result of the experiment, under the condition of varied organic loadings, less than $4.14gTCOD_{Cr}/L$-day, the removed efficiency $TCOD_{Cr}$ of the ASBR process is 83% resulted from the mean value of effluent $TCOD_{Cr}$, 9,125 mg/L during the start-up period. Then ASBRs were operated with F/R ratio of 0.024, 0.303 and 0.91 respectively. Organic loading rate was increased from 4.56 to $15.43gTCOD_{Cr}/L$-day to investigate the effects of F/R ratio and organic loading rate on the organic removal efficiency. As the result of the experiment, less than $6.23gTCOD_{Cr}/L$/L-day, F/R ratio haven't an effect on the organic removal efficiency and the mean removal efficiency of TSS, $TCOD_{Cr}$ and $SCOD_{Cr}$ was about 80%, 86% and 78% at the all of F/R ratio. But as organic loading rate was increased from 8.54 to $12.04gTCOD_{Cr}/L$-day at the F/R ratio of 0.024, the removal efficiency of $SCOD_{Cr}$ decreased from 71% to 63%. The range of decreased removal efficiency of $SCOD_{Cr}$ at the F/R ratio of 0.024 was much more higher than at the F/R ratio of 0.303, 0.91. Thus, as organic loading rate was increased, ASBRs were operated with high F/R ratio to obtain high removal efficiency.