• Journal of the Korean Society of Propulsion Engineers
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• v.19 no.2
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• pp.55-64
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• 2015

In this study, a 3-D flame cooling analysis is conducted to examine thermal safety for the flame deflector of the 75 tonf class propulsion test facility, and the safe discharge of the exhaust gas is assessed by using numerical results. The Mixture multiphase model is adopted for the simulation of heat transfer and phase exchange process between flame and cooling water, and the computational study using the single species unreacted model for the exhaust plume is carried out for the flame cooling. Numerical analysis predicts maximum temperature on the flame deflector wall for different water flow rates, and evaluates the safe minimum flow rate of water corresponding to the fire-resistant temperature for concrete.

• Journal of Aerospace System Engineering
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• v.11 no.5
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• pp.6-12
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• 2017

This paper deals with mathematical modeling of a 75-ton open-cycle Liquid Propellant Rocket Engine (LPRE) and the steady state simulation based on a nominal operating point. Each component of open-cycle LPRE may be classified into seven major categories using thermodynamics and dynamics characteristics. To simplify the simulation model of LPRE in this paper, we used four govern equations with assuming no heat transfer process. We confirmed the mathematical model of LPRE by using the error ratio and comparing the experiment data and simulation data in steady state, and checked the stability with the linearized model. Finally, we demonstrated the simulation model as compared to the transient response of experimental data.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.05a
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• pp.47-53
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• 2010

A performance test of a 75 ton class turbopump inter propellant seal is conducted using water to evaluate leakage and endurance performance. Each fuel pump side part and oxidizer pump side part of a prototype inter propellant seal has been tested for verifying endurance performance during total accumulated test time 2,100 sec in water. The fuel pump side part with 1 stage carbon floating ring seal shows average leakage rate 13.7 gram/sec under average seal differential pressure 9.4 bar. On the other hand, the LOx pump side part with 2 stage carbon floating ring seal shows average leakage rate 7.3 gram/sec under average seal differential pressure 9.5 bar. After the endurance performance test, the inter propellant seal shows good physical condition. A cryogenic leakage performance test of the inter propellant seal will be performed using LN2 in the near future.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2017.05a
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• pp.1080-1083
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• 2017

In the design of KSLV-II, there is a scenario in which supercooled liquid oxygen is supplied to prevent a geysering phenomenon in the oxidizer pipe and a cavitation phenomenon at the pump inlet. To verify this condition in the engine development test phase, a system that supplies supercooled liquid oxygen to the engine was applied in the engine combustion test facility. In this system, supercooling methods using a vacuum ejector and using helium injection to the tank were appied. Both tests were carried out for about 17 minutes. Supercooling results of about 3.3K for the ejector test and about 2.2K for the helium injection test were obtained at the 50% level of the tank.

• Tribology and Lubricants
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• v.25 no.3
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• pp.187-191
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• 2009

A leakage performance test and an endurance performance test of a 75 ton class turbopump mechanical face seal are performed using water under high speed and high temperature environment. A prototype mechanical face seal is manufactured for the purpose of sealing of fuel between a fuel pump and turbine. By simulating operating condition experimentally, the leakage rate and seal carbon wear rate are obtained to evaluate the performance of the prototype mechanical face seal. The test results show the acceptable leakage performance and reasonable wear tendency as well.

• Journal of Aerospace System Engineering
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• v.7 no.4
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• pp.49-54
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• 2013

A turbopump for a 75 ton class liquid rocket engine was tested at full speed for 20 seconds using model fluid. Liquid nitrogen is used for the oxidizer pump, water for the fuel pump, and hot gas for the turbine. The non-cavitating head of pump from the turbopump assembly test showed a good agreement with that from the pump component test. The relative difference of turbine efficiency between the turbopump assembly test and the turbine component test was 0.3% only. Suction performance from the turbopump assembly test was higher than that of pump component test, which resulted from the thermodynamic effect of cavitation.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.11a
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• pp.601-602
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• 2009

대한항공은 2003년 소형위성발사체(KSLV-I) 사업 참여와 함께 2005년부터는 국내 액체로켓엔진 개발관련 한국항공우주연구원 주관의 각종 개발에 참여하고 있다. 본 논문에서는 현재 국내에서 진행중인 75톤급 액체로켓엔진 시스템 선행개발관련 대한항공이 수행하고 있는 분야별 업무의 소개와 함께 대한 항공의 향후 추진 계획을 다루고자 한다.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2017.05a
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• pp.598-602
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• 2017

Korea Aerospace Research Institute has been developing 3-stage launcher KSLV-II, which can inject 1.5-ton satellite into sun synchronous orbit (SSO). For development process, Test Launch Vehicle(TLV) adopting the $2^{nd}$ and $3^{rd}$ stage of KSLV-II will be scheduled to launch in 2018. The propulsion system of TLV is composed of $2^{nd}$ stage engine system (ground type) and propellant supply system including LOX, Kerosene tanks. Until now, system integration of engineering model of TLV and delivery of qualification model have been done. In this paper, the product assurance activities for propulsion system KSLV-II will be illustrated.

• Journal of the Korean Society of Propulsion Engineers
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• v.13 no.3
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• pp.20-26
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• 2009

Turbopump test for a 30-ton-thrust liquid rocket engine was carried out using real-propellant. Liquid oxygen, kerosene, cold hydrogen gas were used for the oxidizer pump, the fuel pump, and the turbine, respectively. The turbopump was reliably operated at the design and off-design conditions and the performance requirements were satisfied, which implies that the turbopump development at the engine subsystem level is successfully accomplished in the point of performance validation. This paper presents the results of a test where the turbopump was run for 75 seconds at three operating modes. In terms of performance characteristics of pumps and turbine, the results of turbopump assembly test using real-propellant showed a good agreement with those of the turbopump component tests using simulant working fluid.

• Aerospace Engineering and Technology
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• v.9 no.2
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• pp.185-192
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• 2010

Design of velocity-compounded turbine for 75ton class LRE turbopump application and pressure compounded turbine for 30ton class LRE turbopump has been performed. 1D calculation and CFD analysis were conducted in determining blade and flow passage shape of velocity compounded turbine iteratively. Finally, 23.1% improved specific power and 5% reduced weight turbine to the original design was developed. In case of pressure-compounded supersonic turbine design, rotational speed was increased by 50% and the effect of carryover ratio, 2nd nozzle installation angle, leakage flow of 2nd nozzle, and work sharing factor was studied. Final 1D design resulted 36% increased specific power and 51% reduced weight comparing to the original single-row impulse turbine. It is anticipated that nozzle flow path design will be very important for the accomplishment of expected performance of pressure-compounded turbine and nozzle shape optimization will be conducted through the CFD analysis.