• Title/Summary/Keyword: 6K21 Aluminum alloy

Search Result 19, Processing Time 0.027 seconds

Single Walled Carbon Nanotubes-Reinforced Metal Matrix Composite Materials Fabricated by Spark Plasma Sintering (방전플라즈마 소결공정으로 제조된 단일벽탄소나노튜브 강화 금속기지 복합재료)

  • Kwon, Hansang
    • Journal of Power System Engineering
    • /
    • v.21 no.4
    • /
    • pp.94-99
    • /
    • 2017
  • Single walled carbon nanotubes were mixed with various metal powders by mechanical ball milling and sintered by spark plasma sintering processes. Two compositional (0.1 and 1 vol%) of the single walled carbon nanotubes were dispersed onto the pure aluminum, 5052 aluminum alloy, pure titanium, Ti6Al4Vanadium alloy, pure copper, and stainless steel 316L. Each composite powders were spark plasma sintered at $600^{\circ}C$ and well synthesized regardless of the matrices. Vickers hardness of the composite materials was measured and they exhibited higher values regardless of the carbon nanotubes composition than those of the pure materials. Moreover, single walled carbon nanotubes reinforced copper matrix composites showed highest enhancement between the other metal matrices system. We believe that low energy mechanical ball milling and spark plasma sintering processes are useful tool for fabricating of the carbon nanotubes-reinforced various metal matrices composite materials. The single walled carbon nanotubes-reinforced various metal matrices composite materials could be used as an engineering parts in many kind of industrial fields such as aviation, transportation and electro technologies etc. However, detail strengthening mechanism should be carefully investigated.

Optimizing welding parameters of laser-arc hybrid welding onto aluminum alloy via grey relational analysis (Grey relational analysis를 이용한 알루미늄 합금의 레이저-아크 하이브리드 용접조건 최적화)

  • Kim, Hang-Rae;Park, Yeong-U;Lee, Gang-Yong;Lee, Myeong-Ho;Jeong, U-Yeong;Kim, Seon-Hyeon
    • Proceedings of the KWS Conference
    • /
    • 2006.10a
    • /
    • pp.253-255
    • /
    • 2006
  • Grey relational analysis has been carried out to develop a new approach for optimization of Nd:YAG laser and MIG hybrid welding parameters. The quality of welded material depends on welding parameters. The parameters chosen for current study include wire type, shielding gas, laser energy, laser focus, traveling speed, and wire feed rate. The welding experiments were performed on 6K21-T4 aluminum alloy sheet. Functional demands on products may vary widely depending on their use. The ultimate tensile stress, width, and penetration were chosen as the optimization criterion. Practice based on an orthogonal array which is following Taguchi's method has been progressed. Base on the results of grey relational analysis, the optimal process parameters were obtained. This integrated work was judged and it is observed that the results obtained by using the optimal parameters are much improved compared to those obtained through initial setting.

  • PDF

Effects of Drawing Parameters on Mechanical Properties of BAS121 Alloy Tubes for Heat-exchangers by High Frequency Induction Welding (고주파유도용접된 열교환기용 BAS121합금튜브의 기계적 특성에 미치는 인발조건의 영향)

  • Han Sang-Woo;Kim Byung-Il;Lee Hyun-Woo;Chon Woo-Young;Gook Jin-Seon
    • Korean Journal of Materials Research
    • /
    • v.14 no.12
    • /
    • pp.851-856
    • /
    • 2004
  • The aim of this study is to investigate the optimum drawing parameter for BAS121 welded tubes. The BAS121 aluminium alloy tubes with 25 mm in external diameter and 1.3 mm in thickness for heat-exchangers were manufactured by high frequency induction welding with the V shaped convergence angle $6.5^{\circ}$ and power input 55 kW. With increasing the reduction of area ($13,\;21\%$) by drawing, tensile strength was increased and elongation was decreased. With increasing the reduction of area by drawing, hardness in weld metal increased rapidly, while that of base metal increased slowly. In the specimen with the outer diameter smaller than 22 mm, hardness of weld metal was higher than that of base metal. The optimum drawing parameter of area reduction in BAS121 alloys was estimated about $13\%$ because of the work hardening of welds.

Friction Stir Welding Characteristics of AZ31 Mg Alloy by Orthogonal Array (직교배열법에 의한 AZ31 마그네슘 합금의 마찰교반접합 특성)

  • Kang, Dae-Min;Park, Kyoung-Do;Kang, Chung-Yun
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.11 no.6
    • /
    • pp.16-21
    • /
    • 2012
  • Magnesium alloy has been focussed as lightweight material owing to its high strength even though low density with aluminum alloy, titanium alloy and plastic material. Friction stir welding technique was performed by rotating and plunging a shouldered tool with a small diameter pin into the joint line between two butted plates and useful to join magnesium alloy. In this paper, the experiments of friction stir welding were done to investigate the joint characteristics of AZ31 magnesium alloy. For its evaluation, the orthogonal array method$(L_{27}(3^{13}))$ was applied with four factors of pin diameter, shoulder diameter, travel speed and rotation speed of tool and also three levels of each factor. Nine tools were worked through shoulder diameter of 9, 12, 15mm and pin root diameter of 3, 4, 5mm. In addition tensile tests were excuted for the assessment of mechanical properties for joint conditions. From the results, pin diameter, shoulder diameter, and rotating speed of tool influenced on the tensile strength meaningful, but welding speed did not influence on that by the variance analysis. Beside of that, optimum condition of tensile strength was estimated as following ; shoulder diameter:15mm, welding speed:200mm/min, rotating speed:200rpm.

A Study on the Evaluation of Thermal Transmittance Performance of Aluminum Alloy Window Frame of Educational Facility considering 2 Dimensional Steady-state Heat Transfer (2차원 정상상태 전열해석을 통한 교육시설의 알루미늄 창호 열관류율 평가에 관한 연구)

  • Park, Tong-So
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.12 no.11
    • /
    • pp.5284-5289
    • /
    • 2011
  • This study focused to evaluate thermal transmittance(U-value) performance of sliding type of aluminum alloy window frame(AAWF) with double glazing(DG) and glazing spacer and that without thermal breaker in winter and summer season by two dimensional steady state heat transfer analysis. The AAWE was installed to an existing educational facilities in Seosan area which is the southern region of the Korean Peninsula. Analysis of 2D steady-state heat transfer was performed through the use of BISCO as calculation and simulation program. U-value and temperature factors were calculated. The results are as followed. First, the isotherm simulation shows that AAWF with double glazing have serious differences from recently proposed window thermal performance standards such as Insulation Performance of Windows and Doors of Building Energy Saving Design Standards and the results of calculation of thermal transmittance performance of AAWF and DG are U=9.631 W/$m^2K$, U=2.382 W/$m^2K$ respectively during winter and summer season. Second, the results of analysis of heat transfer analysis, calculated by simulation, shows that 225% of heat is lost comparing with thermal performance standards U=4.0 W/$m^2K$ of general double glazing among those standards on AAWF without thermal breaker.

GMAW of 6K21-T4 Aluminum Alloy for Tailor Welded Blank(TWB) (TWB 적용을 위한 6천계열 알루미늄 합금의 GMA용접)

  • Kim, Yong;Yang, Hyun-Seok;Park, Ki-Young;Seo, Jong-Dock;Choi, Won-Ho
    • Proceedings of the KWS Conference
    • /
    • 2009.11a
    • /
    • pp.50-50
    • /
    • 2009
  • 본 연구에서는 차체 부품의 경량소재 대체에 따른 Panel Assembly Rear Seat Back 부품 제작에 최신 저입열 미그용접공정을 적용한 TWB(Tailor Welded Blank) 공정기술을 확보하기 위해 최적 용접조건 도출에 관한 연구를 진행하였다. 용접 후 성형이 이뤄지는 제조공정의 특성 상 성형강도에 중점을 둔 실험을 진행하였으며, 이를 위해 각 와이어에 따른 용접부의 기계/금속학적 특성이 평가되었다. 대상 시편은 6천계열 열처리형 합금이며, 두께는 각각 1.6t, 1.4t로 이를 맞대기 용접 후 그 특성을 평가하였다. 용접은 저입열 GMA용접 공법 중 하나인 CMT 용접법(Cold Metal Transfer)을 사용하였으며, 평가 대상 와이어로는 4043, 4047, 5183 및 5356이 사용되었다. 특성평가는 마크로 및 마이크로 조직, 경도, 인장강도, 기공 및 결함, 성형강도 등에 대해 이뤄졌으며, 희석된 와이어의 조성이 용접부 특성에 미치는 영향에 대해서도 검토되었다. 실험 결과, 5천계열 와이어가 성형강도에 비교적 더 강인한 결과를 나타냈으며 성형강도는 용접조건 및 초기 갭에 대한 영향은 받았으나, 비드형상과 강도간의 연관성은 찾을 수 없었다. 이에 따라 TWB 적용을 위한 와이어로는 5356이 가장 우수한 것으로 판명되었다.

  • PDF

Fracture toughnesses of thin sheet materials by using CT specimens (CT 시편을 이용한 박판재료의 파괴인성 특성)

  • Lee, Eok-Seop;Lee, Yun-Pyo;Gang, In-Mo;Kim, Seon-Yong;Kim, Seung-Gwon
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.21 no.12
    • /
    • pp.2090-2095
    • /
    • 1997
  • The plane stress fracture toughness for thin aluminum alloy(2024-T3 and 7075-T6) specimens are characterized by using compact-tension (CT) specimens. Anti-buckling plates were fabricated on both sides of the thin CT specimens to prevent the buckling phenomena which caused by the 45.deg. C plastic yielding at the crack tip under the plane stress condition. The plane stress fracture toughnesses determined by three different procedures are compared with each others. The plane stress fracture toughnesses are also compared with a few published values which were determined by using center-cracked panel specimens.

Ultimate Strength Prediction Formula Estimation of Aluminium Alloy Plate Girders Subjected to Patch Loading (패치로딩을 받는 알루미늄 합금 플레이트 거더의 최종강도 예측식 추정)

  • Oh, Young-Cheol;Seo, Kwang-Cheol;Ko, Jae-Yong
    • Journal of the Korean Society of Marine Environment & Safety
    • /
    • v.21 no.5
    • /
    • pp.543-551
    • /
    • 2015
  • In this paper, Used on the bridge and ship, investigate the physical relationship of aluminium plate girders(A6082-T6) considering the marine environment. Plate girder will experience the patch loading such as moving load, surcharge in the product life cycle. The ultimate strength of aluminum plate girders subjected to these loads applied multiple numerical model and performed the elasto-plastic large deflection series analysis and was proposed the predicted formula for regression analysis. The predicted formula was shown by the relationship of ultimate strength and slenderness. If the slenderness is low(0-2.3), it causes a 9 % error, and If the slenderness is higher(2.3-4.0), it causes a 1-2 % error. Therefore, the propriety of proposed prediction formular was found to be assess rationally.

THE EFFECT OF SUREACE TREATMENTS ON THE REBONDED RESIN-BONDED RETAINERS

  • Kim Sang-Pil;Kang Dong-Wan
    • The Journal of Korean Academy of Prosthodontics
    • /
    • v.40 no.6
    • /
    • pp.590-596
    • /
    • 2002
  • The resin : metal interface is at the basis of most bonding failures in resin-bonded prosthesis. Although debonding has been a problem with adhesive fixed partial dentures, various dentists classify them as long-term restorations. The advantages of resin-bonded fixed partial dentures include minimal tooth reduction and the possibility of rebonding. if resin-bonded protheses can be easily rebounded, it is of clinical importance to know if the lutingagents rebond as well the second time as they did originally. Several retentive systems for resin-to-metal bonding have recommended. Treatments such as electrolytic etching and silicone coating, despite the good result of bond strength, have proved to be time-consuming and technique-sensitive. Therefore a simple and more reliable method is desirable. This study evaluated the effect of metal surface treatments on the rebond strength of panavia 21 cement to a nickel-chromium(Ni-Cr) alloy. The samples were received the following surface treatments : Group No.1 (control or served as the control) treatment with sandblasting with 50um aluminum oxide and ultrasonically cleaned for 10minutes in double-deionized water, Group No.2 were no surface treatments. Group No.3 were treated with metal primer. Group No.4 were treated with sandblasting as previously described, and then metal priming. From the analysis of the results, the following conclusions were drawn. 1. Sandblasting and metal priming appears to be an effective method for treatment of metal after accidental debonding. 2. Group without surface treatment had significantly lower bond strengths compared with other groups. 3. The combination of sandblasting and metal priming may not develop superior bonding strengths compared with other techniques that used the Ni-Cr alloys. 4. Combination of cohesive and adhesive failures were the most common type observed. The results support the use of sandblasting as a viable procedure when rebonding accidentally lost adhesive partial denture. We concluded that sandblasting and metal priming of metal surface before bonding could provide the adequate bond strength during rebonding of resin-bonded fixed partial denture.