• Title/Summary/Keyword: 6082-T6

Search Result 13, Processing Time 0.028 seconds

A Study on Tensile Properties and HAZ Softening Depending on the Amount of Heat Input in MIG Welding of Al6082-T6 (Al6082-T6의 MIG용접부에서 입열량에 따른 열영향부의 연화와 인장특성에 관한 연구)

  • Baek, Sang-Yeob;Park, Kyung-Do;Kim, Won-Il;Cho, Sang-Myung
    • Journal of Welding and Joining
    • /
    • v.29 no.1
    • /
    • pp.59-64
    • /
    • 2011
  • Al6082-T6 is widely used because of its corrosion resistance and excellent strength. HAZ softening occurs in MIG welding process for this aluminium alloys because this aluminium alloy is heated to higher temperature than its aging temperature during welding. Therefore, low heat input and minimum standard deviation of heat input are required for narrow HAZ width and, for higher strength of welds. In this study, Al6082-T6 was used to examine for HAZ softening with various heat input in aluminium MIG welding. For weldments, micro hardness was measured and tensile test was carried out. Minimum hardness was increased at high speed welding such as 80cm/min and 120cm/min in welding speed comparing with 40cm/min. Also, in case of high speed welding such as 80cm/min and 120cm/min, tensile strength of weldments was increased about 10% comparing with low speed welding(40cm/min).

The development of welding process to prevent porosity in high speed MIG Welding of Al 6082-T6 (Al 6082-T6 고속 MIG 용접에서 기공방지를 위한 용접공정 개발)

  • Jung, Yun-Ho;Park, Kyung-Do;Baek, Sang-Yeob;Oh, Dong-Soo;Sung, Young-Ki;Kim, Jeong-Pyo;Cho, Sang-Myung
    • Proceedings of the KWS Conference
    • /
    • 2009.11a
    • /
    • pp.8-8
    • /
    • 2009
  • 알루미늄 합금 Al 6082-T6는 최근에 개발되어 북유럽 등의 선진국에서는 그 뛰어난 해양 내식성과 우수한 강도로 인하여 해양구조물의 헬리데크(Helideck), 타워 갱웨이(Tower gangway), 알루미늄 피팅류(Aluminium fitting)등의 해양구조물과 플랫폼(Flatform), 알루미늄 래더(Aluminium ladder)등의 선박부품, 차량, 기계부품 분야에서 전 세계적으로 널리 사용되기 시작하였다. 그러나 전통적으로 용접금속의 기공은 결함으로 분류 되고, Rakesh Kumar 등의 논문에 따르면 용접 시 용접금속 내에 발생되어진 미세기공이 기계적 성질에 악영향을 미치는 것으로 보고되어졌다. 따라서 용접금속내의 발생하는 기공을 방지하는 용접공정의 개발이 반드시 필요하다. 본 연구의 목적은 Al 6082-T6 고속 MIG용접에서 기공방지를 위한 용접공정을 개발하는 것이다. Al 6082-T6의 7t 플레이트에 Al 5356의 와이어를 사용하여 아크길이 변경 및 용접속도를 60cpm과 120cpm으로 변경하여 실험하였고, 용접속도 120cpm의 고속 MIG용접에서 토치 진행각을 변경하여 실험을 진행하였다. 용접공정 파라메터 변경에 따른 기공율 측정은 이미지 분석 소프트웨어를 사용하여 정량적으로 분석하였다.

  • PDF

The Development of Welding Process to Prevent Porosity in MIG Welding of Al 6082-T6 (Al 6082-T6 MIG 용접에서 기공방지를 위한 용접공정 개발)

  • Baek, Sang-Yeub;Jung, Yon-Ho;Kim, Won-Il;Cho, Sang-Myung
    • Journal of Welding and Joining
    • /
    • v.28 no.6
    • /
    • pp.28-34
    • /
    • 2010
  • This paper was described on investigation to prevent porosity in high speed MIG Welding of Al 6082-T6. Porosity measurement was carried out by using image analysis of micrographs with the help of an analysis software. The main parameter was arc length and torch progressive angle. The porosity ratio was increased as arc length was increased. The arc length was increased depending upon the output voltage. By proper selection of pulse waveform parameter, the stable arc of one pulse one drop was generated. The porosity ratio of optimum condition in one pulse one drop was lower than high voltage condition. When torch progressive angle was an angle of advance $10^{\circ}$, porosity ratio was minium.

Analysis of Hot Compression Process of Aluminum 6082 Billet using Nonlinear Heat Transfer Coefficient (비선형 열전달 계수를 사용한 알루미늄 6082 빌렛의 열간 압축 공정 해석)

  • Jeon, H.W.;Suh, C.H.;Kwon, T.H.;Park, C.D.;Jeon, J.H.;Choi, H.Y.;Kang, G.P.
    • Transactions of Materials Processing
    • /
    • v.28 no.1
    • /
    • pp.5-14
    • /
    • 2019
  • In order to reduce the weight of automobile parts, automobile parts using aluminum alloy are being developed. Aluminum alloy for automobile parts is mainly made of Al6xxx (Al-Mg-Si) type alloy, which is excellent in hot forming property, and it can increase mechanical properties by the use of heat treatment. In this study, hot forming was performed using Al6082. Before the hot forming, the forming analysis was performed using the DEFORM-3D finite element analysis program in this case. For the forming analysis, the heat transfer coefficient was derived from the experiment, and the forming analysis was performed by applying it. At the forging analysis, the temperature of Al6082 material was set to 813K and that of the mold was set to room temperature. After the forging analysis, the experiment was performed, and the forging analysis and the experimental results were compared.

Development of the Vertical Ladder using a High-Strength Aluminium Alloys (6082-T6) (고강도 알루미늄 합금을 적용한 수직 사다리 개발 연구)

  • Kim, Jae-hyeong;Seo, Kwang-Cheol;Park, Joo-Shin
    • Journal of the Korean Society of Marine Environment & Safety
    • /
    • v.26 no.6
    • /
    • pp.698-705
    • /
    • 2020
  • In this study, an improved aluminum alloy (6082-T6) was used to develop a unique model of an aluminum ladder for usage in offshore plant. The structural strength design was carried out in accordance with international standards such as ISO, NORSOK Austria Standard. Load combination was performed to satisfy all conditions. The structural safety of the designed model was verified using SACS, an analysis program for offshore plants based on the Finite elements method. The analysis results confirmed that both stress and deflection were satisfied within the acceptance criteria. The developed model can be applied used in various fields in the near future as it meets all the necessary criteria and is lightweight and has improved productivity.

Critical Elastic Buckling Load Investigation of Aluminium Alloy A6082-T6 Square plate Subjected to Patch Loading (패치 로딩을 받는 알루미늄 합금 A6082-T6 사각형 판의 임계 탄성좌굴하중 검토)

  • Oh, Young-Cheol;Ko, Jae-Yong
    • Journal of the Korean Society of Marine Environment & Safety
    • /
    • v.20 no.4
    • /
    • pp.451-460
    • /
    • 2014
  • In this paper, we examined the problem of the structural stability according to the patch load of a rectangular plate that reflects the material properties of A6082-T6 is used primarily for marine plant structure. it applied to the four patch loading shapes, the effect of aspect ratio, a boundary condition and calculated the critical elastic buckling load. Calculating the critical elastic buckling load, During the eigenvalue buckling analysis it is applied to the shell181 as 4 node shell element. when the plate subjected to patch loading compare to the plate under a uniform axial compression load, it is possible observed to occur the different elastic buckling behaviour and it could be confirmed that it is affected significantly on a variable position and type of loadings, such as the effect of the aspect ratio. Also, Critical elastic buckling load according to th patch loading type in simply supported rectangular plate a/b=1.0, ${\gamma}b$=200mm are calculated 67%(Loading type I), 119 %(Loading type II), 76 %(Loading type III), 160 %(Loading type IV), respectively. Loading type I and III could be determined with the strong elastic buckling behavior much more than Loading type II and IV.

Protoplast Fusion Between Aspergillus oryzae and Aspergillus shirousamii (Aspergillus oryzae와 Aspergillus shirousamii간의 원형질체의 융합)

  • Shin, Dong-Bun;Ryu, Beung-Ho;Jin, Seung-Heun
    • Korean Journal of Food Science and Technology
    • /
    • v.25 no.4
    • /
    • pp.366-372
    • /
    • 1993
  • This study mainly designed to high quality of mirin production by using protopast fusion. In order to enhance the acid carboxypeptidase (ACPase) activity by the method of protoplast fusion. In order to enhance the acid carboxypeptidase (ACPase) activity by the method of protopalst fusion, the mutants, Aspergillus oryzae 9-12 and Aspergillus shirosamii IFO 6082-60 were selected by mutation among various mutants. Protoplast of Aspergillus oryzae 9-12 and Aspergillus shirousamii IFO 6082-60 were formed effectively by incubation of the mixtures of chitinase (10mg/ml), cellulase (10mg/ml) and zymolase 20T (5mg/ml). For protopalst fusion, the mixture of two mutant were fused to effective under the optimum conditions by solutions containing 30% PEG 6,000, 0.01M $CaCl_2\;2H_2O$, 0.6M KCl and 0.05M glycine. Fusion frequency was 0.71% and fusant, F-50 appeared ACPase activity of 20,800 unit/g which has 1.5 times higher than that of each mutants.

  • PDF

Post-buckling Behaviour of Aluminium Alloys Rectangular Plate Considering the Initial Deflection Effect (초기 처짐 영향을 고려한 알루미늄 합금 사각형 판의 좌굴 후 거동)

  • Oh, Young-Cheol;Kang, Byoung-Mo;Ko, Jae-Yong
    • Journal of the Korean Society of Marine Environment & Safety
    • /
    • v.20 no.6
    • /
    • pp.738-745
    • /
    • 2014
  • In this paper, It is performing to the elastic and elasto-plastic large deformation series analysis using a numerical method for the initial deflection effect of the aluminum alloy rectangular plate in the elasto-plastic loading area patch loading size. It is assumed a boundary condition to be a simply supported condition and consider the initial deflection amplitude, aspect ratio. It examined the critical elastic buckling load and post-buckling behaviour of aluminium alloy A6082-T6 rectangular plate. It used a commercial program for the elastic and elasto-plastic deformation series analysis. If the initial deflection amplitude is smaller, the in-plane rigidity with increasing to load is reduced from the start and occurs significantly more increasing the amplitude. More higher the aspect ratio, the initial yield strength is gradually decreased, and the plate thickness thicker and occurs larger than the thin walled plate a reduction ratio of the initial yield strength of the patch loading size as 0.5.

A Study on Derivation of Contact Heat Transfer Coefficient Between Die and Aluminum Billet in High Temperature Compression Process (고온 압축 공정에서 금형과 알루미늄 빌렛의 접촉 열전달 계수 도출에 관한 연구)

  • Jeon, H.W.;Suh, C.H.;Oh, S.G.;Kwon, T.H.;Kang, G.P.;Yook, H.S.
    • Transactions of Materials Processing
    • /
    • v.30 no.3
    • /
    • pp.142-148
    • /
    • 2021
  • In hot forging analysis, the interfacial heat transfer coefficient (IHTC) is a very important factor defining the heat flow between the die and the material. In particular, in the hot forging analysis of aluminum 6xxx series alloy, which are used in automobile parts, differences in load and microstructure occur due to changes in surface temperature according to the IHTC. This IHTC is not a constant value but changes depends on pressure. This study derived the IHTC under low load using aluminum 6082 alloy. An experiment was performed by fabricating a compression die, and a heat transfer analysis was performed based on the experimental data. The heat transfer analysis used DEFORM-2D, a commercial finite element analysis program. To derive the IHTC, heat transfer analysis was performed for the IHTC in the range of 10 to 50 kW/m2℃ at intervals of 10kW/m2℃. The heat transfer analysis results according to the IHTC and the actual experimental values were compared to derive the IHTC of the aluminum 6082 alloy under low load.

Ultimate Strength Prediction Formula Estimation of Aluminium Alloy Plate Girders Subjected to Patch Loading (패치로딩을 받는 알루미늄 합금 플레이트 거더의 최종강도 예측식 추정)

  • Oh, Young-Cheol;Seo, Kwang-Cheol;Ko, Jae-Yong
    • Journal of the Korean Society of Marine Environment & Safety
    • /
    • v.21 no.5
    • /
    • pp.543-551
    • /
    • 2015
  • In this paper, Used on the bridge and ship, investigate the physical relationship of aluminium plate girders(A6082-T6) considering the marine environment. Plate girder will experience the patch loading such as moving load, surcharge in the product life cycle. The ultimate strength of aluminum plate girders subjected to these loads applied multiple numerical model and performed the elasto-plastic large deflection series analysis and was proposed the predicted formula for regression analysis. The predicted formula was shown by the relationship of ultimate strength and slenderness. If the slenderness is low(0-2.3), it causes a 9 % error, and If the slenderness is higher(2.3-4.0), it causes a 1-2 % error. Therefore, the propriety of proposed prediction formular was found to be assess rationally.