• Title/Summary/Keyword: 6061 Al

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Fabrication and Interface Properties of TiNi/6061Al Composite (TiNi 형상기억합금을 이용한 복합재료의 제조 및 계면 특성)

  • Kim, Sun-Guk;Lee, Jun-Hui
    • Korean Journal of Materials Research
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    • v.9 no.4
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    • pp.419-427
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    • 1999
  • TiNi shape memory alloy was shape memory heat-treated and investigated its mechanical properties with the variation of prestrain. Also 6061 Al matrix composites with TiNi shape memory alloy fiber as reinforcement have been fabricated by Permanent Mold Casting to investigate the microstructures and interface properties. Yield stress of TiNi wire was the most high in the case of before heat-treatment and then decreased as increasing heat-treatment time. In each heat-treatment condition, the yield stress of TiNi wire was not changed with increasing the amount of prestrain. The interface bonding of TiNi/6061Al composite was fine. There was a 2$\mu\textrm{m}$ thickness of diffusion reaction layer at the interface. We could find out that this diffusion reaction layer was made by the mutual diffusion. The diffusion rate from Al base to TiNi wire was faster than that of reverse diffusion and the amount of the diffusion was also a little more than that of reverse.

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A Finite Element Analysis for Near-net-shape Forming of Al6061 Powder under Warm Pressing (온간 성형 하에서 Al 합금 분말의 정밀정형에 대한 유한요소해석)

  • Kim, Ki-Tae;Yang, Hoon-Chul;Kim, Jong-Kwang
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.507-512
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    • 2003
  • A finite element analysis for near-net-shape forming of Al6061 powder was performed under warm pressing. The advantages of warm compaction by rubber isostatic pressing were discussed to obtain parts with better density distributions. To simulate densification and deformed shape of a powder compact during warm pressing, the elastoplastic constitutive equation based on yield function of Shima-Oyane was implemented into a finite element program(ABAQUS). The hyperelastic constitutive equation based on the Ogden strain energy potential was employed to analyze nonlinear elastic response of rubber. Finite element results were compared with experimental data for Al6061 powder compacts under warm pressing.

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Microstructure and Mechanical Properties of $SiC_p/6061$ Al Composites Fabricated by Indirect Squeeze Casting (간접 용탕단조법에 의하여 제조한 $SiC_p/6061$ Al 복합재료의 조직과 기계적 성질)

  • Seo, Young-Ho;Kang, Chung-Gil
    • Journal of Korea Foundry Society
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    • v.18 no.4
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    • pp.373-382
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    • 1998
  • Particulate reinforced aluminum alloys produced by indirect squeeze casting are difficult to shape by cutting or milling. Therefore near net shape forming of complex shapes is of high economic and technical interest. The complex shape products of $SiC_p/6061$ Al composites are fabricated by the melt-stirring and indirect squeeze casting process. The mold temperatures are $200^{\circ}C$ and $300^{\circ}C$ and applied pressures are 70, 100, and 130 MPa. The volume fractions of the reinforcements are in the range of 5 vol% to 15 vol%. The reinforcement dispersion state are observed using on optical microscope. By employing observed results systematically a correlation is demonstrated among the microstructure, particles behavior, mechanical properties and processing parameters for an optimum melt-stirring(compocasting) and indirect squeeze casting process of MMCs. A procedure to establish the optimum squeeze casting of Al-MMCs is proposed.

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A Study on the Characteristics on Ultra Precision Machining of Al6061-T651 (Al6061-T651의 초정밀 절삭특성에 관한 연구)

  • Kim, Geon-Hee;Yang, Sun-Cheol;Park, Yo-Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.1
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    • pp.43-48
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    • 2005
  • This paper is described about the technique of ultra-precision machining for an aerospace aspheric mirror. The reflection mirror system generates parallel beams inside a thermal vacuum chamber. A 200mm diameter aspheric mirror was fabricated by SPDTM. Aluminum alloy as mirror substrates is known to be easily machined, but not polishable due to its ductility. Aspheric large reflector without a polishing process, the surface roughness of 10nm Ra, and the form error of ${\lambda}/2$ (${\lambda}$=632.8nm) for reference curved surface 200mm has been required. The purpose of this research is to find the optimum machining conditions for cutting reflector using Al6061-T651 and apply the SPDTM technique to the manufacturing of ultra precision optical components of Al-alloy aspheric reflector.

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Surface Morphological Properties of Micro-arc Oxidation Coating on Al6061 Alloys using Unipolar Pulse (Unipolar pulse를 이용하여 형성된 Al6061 합금 표면의 MAO 코팅의 표면 구조에 대한 연구)

  • Kim, Nam-youl;Park, Seung-Ho;Park, Ki-Youg;Choi, Jin-Sub
    • Journal of Surface Science and Engineering
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    • v.50 no.5
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    • pp.421-426
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    • 2017
  • Herein, we investigated surface morphological characteristics of anodic films on Al6061 alloy prepared by unipolar pulsed Micro-arc oxidation (MAO) in a mixed solution of $Na_2SiO_3$ + KOH. The number and size of pores as well as craters on anodic alumina surface were studied as a function of different voltages, duty cycles and applied anodic current densities. The morphological characteristics of all samples were investigated by scanning electron microscopy, conforming that the most uniform surface morphology of MAO films on Al1050 alloy was obtained at high applied current density with low duty cycle.

FE-Simulation and Measurement of the Residual Stress in Al6061 During T6 Heat Treatment (Al6061-T6 열처리 잔류응력의 유한요소해석 및 측정)

  • Ko, Dae-Hoon;Kim, Tae-Jung;Lim, Hak-Jin;Lee, Jung-Min;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.7
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    • pp.717-722
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    • 2011
  • The purpose of this study is to predict the residual stress in Al6061 during T6 heat treatment. In this study, the variable residual stress in case of the solid solution($530^{\circ}C$, 2h) and artificial ageing($175^{\circ}C$, 9h) of Al6061 subjected to T6 heat treatment is determined at different ageing times. A heat treatment experiment is conducted to determine the heat transfer coefficient, on the basis of which the residual stress during the T6 heat treatment is predicted. In order to take into account the relaxation of residual stress during artificial ageing, a Zener-Wert-Avrami function is used and elasto-plastic nonlinear analysis is conducted through FE-simulation. Further, the residual stress is measured by using the X-ray diffraction(XRD) method, and the result is compared with the result from the FE-simulation. It is found that the residual stress predicted form the FE-simulation is in good agreement with the residual stress measured by using the XRD method.

Interfacial and Tensile Properties of TiNi Shape Memory Alloy reinforced 6061 Al Smart Composites by vacuum casting (진공주조법에 의한 TiNi 형상기억합금 강화 6061Al 지적 복합재료의 계면 및 인장 특성)

  • Park, Gwang-Hun;Park, Seong-Gi;Sin, Sun-Gi;Park, Yeong-Cheol;Lee, Gyu-Chang;Lee, Jun-Hui
    • Korean Journal of Materials Research
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    • v.11 no.12
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    • pp.1057-1062
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    • 2001
  • We investigated the change of mechanical properties for TiNi shape memory alloy by heat treatment. 6061Al matrix composites with TiNi shape memory alloy as reinforcement were fabricated by vacuum casting. TiNi alloy has the maximum tensile strength at 673K treated and there is no change of tensile strength and hardness at 448K treated. The composites, prepared by vacuum casting, showed good interface bonding by vacuum casting. It was about 3$\mu\textrm{m}$ of thickness of the diffusion layer. Tensile strength of the composite was in higher than that of 6061Al alloy as increased value of about 70MPa at room temperature and about 110MPa at 363K. We thought that the increase of the tensile strength at 363K was due to reverse transformation of the TiNi shape memory alloy.

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