• Title/Summary/Keyword: 6 axis simulation table

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Inverse and Forward Kinematics Analysis of 6 DOF Multi Axis Simulation Table and Verification (6 자유도 다축 시뮬레이션 테이블의 역.순기구학 해석 및 검증)

  • Jin, Jae-Hyun;Jeon, Seung-Bae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.2
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    • pp.202-208
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    • 2008
  • A 6 DOF Multi axis simulation table (MAST) is used to perform vibration and fatigue tests for parts or assemblies of automobiles, aircraft, or other systems. It consists of a table and 6 linear actuators. For its attitude control, we have to adjust the lengths of 6 actuators properly. The system is essentially a parallel mechanism. Three actuators are connected to the table directly and other three actuators are connected indirectly. Because of these, the MAST shows also a serial mechanism#s property: the inverse kinematics is more complicated than a pure parallel mechanism and each actuator can operate independently. The authors have performed a kinematics analysis of the 6 DOF MAST. We have presented an analytical and a numerical solution for the inverse and forward kinematics, and we have verified the solutions by a 3D CAD software.

Hydropneumatic Modeling and Analysis of a Heavy Truck Cabin Air Suspension System (대형 트럭 캐빈 공기 현가장치의 유공압 모델링 및 해석)

  • Shin, Hang-Woo;Choi, Gyoo-Jae;Lee, Kwang-Heon;Ko, Han-Young;Cho, Gil-Joon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.4
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    • pp.128-134
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    • 2008
  • In this paper, a hydropneumatic modeling and analysis of a heavy truck cabin air suspension system is presented. Cabin air suspension system is a system which improves ride comfort of a heavy truck and it can reduce vibration between truck frame and cabin. The components of the system, air spring, shock absorber, leveling valve and full cabin system are mathematically modelled using AMESim software. Simulation results of components and full cabin system are compared with experimental data of components and test results of a cabin using 6 axis simulation table. It is found that the simulation results are in good agreements with test results, and the hydropneumatic model can be used well to predict dynamic characteric of heavy truck cabin air suspension system.

Hydropneumatic Modeling and Dynamic Characteristic Analysis of a Heavy Truck Semi-active Cabin Air Suspension System (대형 트럭 반능동형 캐빈 공기 현가시스템의 유공압 모델링 및 동특성 해석)

  • Lee, Kwang-Heon;Jeong, Heon-Sul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.2
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    • pp.57-65
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    • 2011
  • In this paper, a hydropneumatic modeling and dynamic analysis of a heavy truck semi-active cabin air suspension system is presented. Semi-active cabin air suspension system improves driver's ride comfort by controlling the damping characteristics in accordance with driving situation. So it can reduce vibration between truck frame and cabin. Semi-active cabin air suspension system is consist of air spring, leveling valve and CDC shock absorber, and full cabin system are mathematically modelled using AMESim software. Simulation results of components and full cabin system are compared with experimental data of components and test results of a cabin using 6 axis simulation table. It is found that the simulation results are in good agreements with test results, and the hydropneumatic model can be used well to predict dynamic characterics of heavy truck semi-active cabin air suspension system.

Generating Method of the Input Profile in the MAST System (자동치부품(시트, 도어) 6축 진동 재현을 위한 가진 프로파일 생성 기법)

  • Lee, Bong-hyun;Kim, Gi-Hoon;Kim, Chan-jung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.9 s.102
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    • pp.1070-1076
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    • 2005
  • Vibration test using the MAST(multi axial simulation table) provide a more reliable testing environment than any conventional one. The multi axial simulation could be possible with a advanced control algorithm and hardware supports so that most of the operation is automatically conducted by MAST system itself except the input information that is synthesized by the measured response signals. That means the reliability of the vibration test is highly depended on the quality of the input profile. In this paper, the optimal algorithm based on the energy method is introduced to construct a best combination of candidated input PSD data could be constructed. Since the optimal algorithm renders time information, the nitration fatigue test is completely possible for any measured signals one wants. The proposed method is explained with representing acquired road signals from the candidate input PSD obtained from a proving ground.

Dynamic Test of Structural Models Using $4m{\times}4m$ Shaking Table ($4m{\times}4m$ 진동대를 이용한 구조모델의 동적실험)

  • 이한선;우성우;김병현
    • Journal of the Earthquake Engineering Society of Korea
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    • v.1 no.1
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    • pp.51-56
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    • 1997
  • The objective of this study is to review the current state of earthquake simulation tecniques using the shaking table and check the reliability. One degree-of-freedom(d.o.f) and three d.o.f aluminium shear models were used and $4m{\times}4m$ 6 d.o.f shaking table was excitated in one horizontal direction to simulate 1940 El centro earthquake accelerogram (NS component). When the actual acceleration history of shaking table is compared to the desired one, it can be found that the overall histories are very similar, but that the lower frequency range (0~2 Hz) of the actual excitation has generally lower amplitude than that of the desired in Fourier transform amplitude. Free vibration and white noise tests have shown almost the some values for natural frequencies, but shown quite different values for damping rations, that is, 1.37% in case of free vibration test vs 14.76 % in case of white noise test. The time histories of story shear driff show the globally linear elastic behaviors. But the elliptical shape of the histories with one of the axis being the stiffness of the story implies the effect of viscous damping.

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Dynamic Test of Structural Models Using 4m $\times$ 4m Shaking Table (4m$\times$4m 진동대를 이용한 구조모델의 동적실험)

  • 이한선
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 1997.04a
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    • pp.207-214
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    • 1997
  • The objective of this study is to review the current stare of earthquake simulation techniques using the shaking table and check the reliability. One degree-of-freedom(d.o.f.)and three d.o.f. aluminium shear models were used and 4m$\times$4m 6 d.o.f. shaking table was excitated in one horizontal direction to simulate 1940 El centro earthquake accelerogram (NS component). When the acceleration history of shaking table is compared to the desired one, it can be found that the overall histories are very similar, but that the lower frequency range (0~2 Hz) of the actual excitation has generally lower amplitude than that of the desired in fourier transform amplitude. Free vibration and white noise tests have shown almost the same values for natural frequencies, but shown quite different values for damping ratios, that is, 1.37% in case of r\free vibration test vs 14.76% in case of white noise test. The time histories of story shear versus story drift show the globally linear elastic behaviors. But the elliptical shape of the histories with one of the axis being the stiffness of the story implies the effect of viscous damping.

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Generation of the Input Profile for Fatigue Vibration Testing in MAST System (자동차부품(시트,도어) 6축 진동 재현을 위한 가진 프로파일 생성 기법)

  • Kim, Chan-Jung;Beak, Gyoung-Won;Lee, Bong-Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.413-418
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    • 2005
  • Vibration test using the MAST(Multi Axial Simulation Table) is more reliable test than conventional testing process focused on one directional vibration test. The former test could be possible with a advanced control algorithm and hardware supports so that most of the operation is automatically conducted by MAST system itself except the input information that is derived from the measured data. That means the reliability of the vibration test is highly depended on the input profile than any other cases before. In this paper, the optimal algorithm based on energy method is introduced so that the best combination of candidated input PSD data could be constructed. The optimal algorithm renders time information so that the vibration fatigue test is completely possible for any measured signals one wants. The real road test is conducted in short intervals containing some rough roads and the candidated input PSD is obtained from the extra road in proving ground. The testing is targeted for the electronically operated door and seat.

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Durability Performance Evaluation of Automotive Components Using Hydraulic 6 Axis Simulation Table (유압식 6자유도 가진 테이블을 이용한 자동차부품 내구성능 평가 기술)

  • Choi, G.J.
    • Journal of Drive and Control
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    • v.5 no.1
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    • pp.11-16
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    • 2008
  • 자동차 부품은 주행 중 전후, 좌우, 상하방향의 병진 운동과 각 축에 대한 회전 운동 등 6자유도의 운동을 받는다. 이와 같은 운동에 따라 자동차에 탑재되는 운전석(cockpit), 의자(seat), 연료탱크, 라디에이터, FEM(front end module) 등의 부품 및 모듈 등은 6자유도 운동을 받으면서 각 부품의 기능을 수행하고 있다. 따라서 이들 부품을 짧은 시간 내에 개발하기 위해서는 가속내구시험평가가 필수적인데 이를 위해 유압식 6자유도 가진 테이블을 이용한 기술이 활용되고 있다. 본 해설에서는 자동차 부품 및 모듈의 내구성능 평가 과정과 함께 유압식 6자유도 가진 테이블을 보유하고 관련 부품의 진동내구성능을 평가하고 있는 군산대학교 자동차부품기술혁신센터(KATIC)의 시험 평가장비 및 사례를 기술하였다. 이와 같은 자동차 부품 내구성능평가 방법과 6자유도 가진 테이블을 이용한 시험은 향후 자동차부품 및 일반기계부품 개발업체에서 내구성능향상을 위하여 활용도가 더욱 증대될 것이다.

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Multi-axial Vibration Test on MAST System with Field Data (국내도로 주행 시험을 통한 6축 진동시험 방법에 관한 연구)

  • Kim, Chan-Jung;Bae, Chul-Yong;Lee, Bang-Hyun;Kwon, Seong-Jin;Na, Byung-Chul
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.7 s.112
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    • pp.704-711
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    • 2006
  • Vibration test on MAST(multi axial simulation table) system has several advantage over one-axial vibration test that could simulate 6-DOF, 3-axial translation and 3-axial moment, at the same time. Since field vibration motion can be fully represented with 6-DOF, multi-axial vibration test on vehicle component is widely conducted in technical leading companies to make sure its fatigue performance in vibration environment. On the way to fulfill the process, editing technique of obtained field data is key issue to success a reliable vibration testing with MAST system. Since the original signals are not only too large to fulfill it directly, but all of the measured data is not guarantee its convergency on generating its driving files, editing technique of the original signals are highly required to make some events that should meet the equal fatigue damage on the target component In this paper, key technique on editing a field data feasible for MAST system is described based on energy method in vibration fatigue. To explain its technique explicitly, author first introduced a process on field data acquisition of two vehicle component and then, representing events are produced to keep up with the editing strategy about a energy method. In the final chapter, a time information regarding a vibration test on MAST system is derived from the energy data which is critical information to perform a vibration test.

MAST Vibration on MAST System with Field Data (국내도로 주행 시험을 통한 6축 진동시험 방법에 관한 연구)

  • Kim, Chan-Jung;Bae, Chul-Yong;Lee, Bong-Hyun;Kwon, Seong-Jin;Na, Byung-Chul
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.764-769
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    • 2006
  • Vibration test on MAST(multi axial simulation table) system has several advantage over one-axial vibration test that could simulate 6-DOF, 3-axial translation and 3-axial moment, at the same time. Since field vibration motion can be fully represented with 6-DOF, multi-axial vibration test on vehicle component is widely conducted in technical leading companies to make sure its fatigue performance in vibration environment. On the way to fulfill the process, editing technique of obtained field data is key issue to success a reliable vibration testing with MAST system. Since the original signals are not only too large to fulfill it directly, but all of the measured data is not guarantee its convergency on generating its driving files, editing technique of the original signals are highly required to make some events that should meet the equal fatigue damage on the target component In this paper, key technique on editing a field data feasible for MAST system is described based on energy method in vibration fatigue. To explain its technique explicitly, author first introduced a process on field data acquisition of two vehicle component and then, representing events are produced to keep up with the editing strategy about a energy method. In the final chapter, a time information regarding a vibration test on MAST system is derived from the energy data which is critical information to perform a vibration test.

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