• 제목/요약/키워드: 6 Sigma Process

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6시그마와 QFD를 활용한 반도체용 wire공법 최적화 연구 (Optimization of wiring process in semiconductor with 6sigma & QFD)

  • 김창희;김광수
    • 벤처창업연구
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    • 제7권3호
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    • pp.17-25
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    • 2012
  • 반도체를 제작하는데 있어 Wire bonding 공정은 가장 정밀한 관리와 핵심품질특성(CTQ)을 필요로 한다. 포장과정에 있어서 가장 필수적인 단계로 간주된다. 이 과정에서는 순금 와이어가 칩과 PCB를 연결하기 위해서 사용된다. 금의 가격은 오랜 기간 동안 꾸준히 증가하여왔고, 근래에도 더 증가할 것으로 예상된다. 이러한 상황에서, 많은 반도체 제조 회사들은 새로운 종류의 와이어를 개발했다. 합금와이어가 그 중 하나이고 그것에 많은 연구가 이루어지고 있다. 본 연구는 Wire bonding 공정에서의 parameter를 6sigma와 품질기능전개(QFD)를 사용해 최적화시키고자 한다. 6sigma 과정은 그 문제를 해결하는데 뿐만이 아니라 생산성을 향상시키는데 좋은 기법이다. 중요한 요인을 찾기 위해서 고객의 소리에 초점을 두었다. 고객의 소리의 주요 요인들은 CTQ라고 불린다. 본 연구는 CTQ의 목표수준을 설정 한 후 중요인자를 선정하기 위하여 QFD 활동을 하였으며, 최적 조건 설정하기 위해 실험계획법을 이용하였다. 따라서 본 논문에서는 품질기능전개에서 신제품 개발 시 공정 조건을 최적화 하는 과정을 제시 하여 양산에서 발생될 수 있는 품질 위험요소를 사전에 제거 시킬 수 있게 되었다.

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QbD6시그마 프로세스를 통한 D-항원 정량 시험법의 유효성과 동등성에 관한 연구 (A Study on the Efficacy and Equivalence of D-antigen Quantitative Analysis through QbD6sigma Process)

  • 김강희;김현정
    • 품질경영학회지
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    • 제50권4호
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    • pp.831-842
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    • 2022
  • Purpose: This study carried out the Quality by Design (QbD)6σ process to verify the effectiveness and equivalence of the finished D-antigen quantitative test method, and compared the OFAT-based method validation and test result acceptance criteria with the Analytical Quality by Design (AQbD)-based method validation and test method. This is a study on how to reduce the risk of delay in permit change by increasing the reliability of permit data in the existing method by statistically analyzing the results. Methods: With the QbD6σ process, the effectiveness and equivalence of the D-antigen quantitative test method were verified with the data of the existing test method and the new test method. Results: Method validation tests are performed based on AQbD. Critical Method Parameters are identified through risk assessment, and single/combined actions are verified by designing and performing tests for Critical Method Parameters (analysis of variance, full factorial design method). Method validation can be effectively accomplished with the QbD6σ process. Conclusion: The use of QbD6σ can be used to achieve satisfactory results for both pharmaceutical companies and regulators by using appropriate statistical analytical methods for method validation as required by regulatory agencies.

개발분야의 6시그마와 TRIZ 연계를 통한 새로운 경영혁신 전략 (A New Management Innovation Strategy Through 6sigma for R&D linked with TRIZ)

  • 안영수;황인극
    • 산업경영시스템학회지
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    • 제32권3호
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    • pp.178-187
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    • 2009
  • Six Sigma emphasizes KPI and establishes the present level as well as the goal level through statistical calculation and tries to achieve management innovation through process improvement. But in the area of new product development or service, sufficient data for statistical measurement may not be secured. On the other side, looking for contradictions through problem analysis, TRIZ is a methodology that stresses the process of solving these problems. TRIZ also has its own problems: it is hard to define its initial task, to objectify the measurement of effect, and to optimize the drawn out idea. The purpose of this report is to give a comprehensive understanding about each methodology (Sigma Six and TRIZ) through its analysis, to confirm the need of linking both methodologies, and to suggest a model for this linking process. Also, they will be verified through examples, and the synergy effect will be discussed.

6시그마 기법을 적용한 식재용 경량콘크리트 골재로서의 바텀애쉬 배합설계에 관한 실험적 연구 (A Study on the Performance Based Mix Design on Using Bottom Ash as Planting Concrete Aggregate through Applications of 6 Sigma Technique)

  • 안혜련;오재훈;송유미;허영기
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2012년도 춘계 학술논문 발표대회
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    • pp.247-250
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    • 2012
  • As industrialization progresses is rapidly growing, the city of density and temperature is rising successively. It leads to the status of environmental issues. It is needed to develop process of planting concrete block using by Eco-materials for replacing to he existing rooftop light soil that imported. In this study, developing the process of planting lightweight block is researched on using applications of 6 Sigma technique. It makes process object improve standard by using statistical method. Also, there are suggestion that it is optimum mix design conditions and affection of experimental factors in matters of developing planting concrete block for rooftop greening.

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6시그마 기법을 이용한 도시가스 공급시설 관리 응용 연구 (A Study on Management Applications Using 6 Sigma Techniques to Supply Equipment Maintenance of City Gas)

  • 김운태
    • 한국가스학회지
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    • 제11권3호
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    • pp.56-63
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    • 2007
  • 오늘날 고객의 요구는 보다 더 다양해지고 있고, 시장 환경이 급속히 변화함에 따라 기업의 모든 활동은 고객중심으로 이루어지고 있다. 최근 제품 및 서비스의 품질 향상을 위해 변화혁신 활동을 추진한 기업이 늘어나고 있는 실정이다. 본 연구는 도시가스 공급시설을 효율적으로 보수하기 위하여 6시그마 기법을 이용하여 공급시설 건전성에 영향을 주는 핵심인자를 도출하였으며, Risk 인자는 정량적인 평가를 통하여 시그마 값을 산출하였고, 근본원인 및 해결안을 도출, 새로운 프로세스를 적용하여 통계적 공정관리를 실행하였다. 도시가스 공급시설의 안전관리는 위험을 정량화하여 통계적인 공정관리를 통하여 산포를 줄이고, 품질관리 비용을 제거해서 효율적인 경영관리가 가능하며, 6시그마 이용 기법의 정착과 효율적인 운용의 확산을 통해 과학적인 안전관리가 가능할 것으로 기대된다.

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BPM과 6 Sigma 연계에 의한 BI기반의 전략적 비즈니스 프로세스 (Strategic Business Process Based on Business Intelligence by Connected with BPM & 6 Sigma)

  • 박상민;남호기;신승호;김귀남
    • 융합보안논문지
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    • 제7권2호
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    • pp.27-37
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    • 2007
  • 기업 경영환경의 급격한 변화로 과거 공급자 중심의 경영패러다임은 고객 및 프로세스 중심의 경영패러다임으로 변화하고 있으며 이러한 변화에 민첩하고 유연하게 대응하며 지속적으로 변화하는 기업만이 시장에서 생존할 수 있는 시대가 되었다. 기업은 통합 생산성을 고려하여 프로세스를 재설계하고 내부업무를 통합하는 등 비즈니스 프로세스를 통합하여 경영의 효율성을 극대화하기 위해 많은 투자를 한다. 이러한 노력은 기업운영차원에서 반드시 필요하지만 오늘날 빠르게 변화하는 시장과 고객의 요구에 대처하면서 기업의 전략과 연계하여 운영차원으로 적용하지는 못하고 있다. 효율적인 경영을 통해 얻을 수 있는 이점에는 한계가 있으며 기업내부경영의 효율화가 극대화되어도 치열한 경영환경 하에서 경쟁우위를 차지할 수 있는 요소가 되지는 못한다. 따라서 기업은 시장에서 살아남고 경쟁우위를 유지하기 위해 새로운 가치를 창출할 수 있는 전략을 도출하여 빠르게 프로세스에 적용하고 지속적으로 관리해야 한다.

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제조업과 서비스업에서의 6시그마 적용에 관한 비교연구 (The Research in the Application of Six Sigma in Manufacturing and Service Industry)

  • 박주석;김동수
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 2004년도 춘계공동학술대회 논문집
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    • pp.298-301
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    • 2004
  • In the last ten years, manufacturing companies like GE, IBM, Motorola and service companies like GE Capital and CITIBANK have realized that Six Sigma has standed for quality reform movemant. Six Sigma management which makes the critic effects on the quality management have enlarged and applied office indirect work process and service department as well beyond question manufacturing process. Then Can Six Sigma application methodology from manufacturing industry be applied to service industry without transformation? Can Six Sigma be applied on improvement of Information system quality which is the critic key figure of current successful companies? These questions would be resolved by conducting researches about application and evaluation of Six Sigma on manufacturing industry and service industry. This paper will furnish information of Six Sigma's new function for future business situation through comparing those researches

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6 시그마 기법과 컴퓨터 시뮬레이션 기술을 이용한 금속 유동선도를 고려한 열간 단조공정의 최적화 (Optimization of Hot Forging Process Using Six Sigma Scheme and Computer Simulation Technology Considering Required Metal Flow Lines)

  • 문호근;문석찬;전만수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.199-202
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    • 2005
  • In this paper, the six sigma scheme is employed together with the rigid-viscoplastic finite element method to obtain the optimal metal flow lines in hot press forging. In general, the six sigma process is consisted of following five steps : define, measure, analyze, improve and control. Each step Is investigated in detail to meet customer's requirements through improvement of product quality. A forging simulator, AFDEX-2D, is used for analysis of the metal flow lines of a multi-stage hot forging process under various conditions of major factors, determined at each step of the six sigma process. The analyzed results are examined in order to reveal the effects of major factors on the metal flow lines and the formed shapes. The effects are used to find an optimal process and the optimal process with die is devised and tested. The comparison between required metal flow lines and experiments shows that the approach is effective for optimal process in hot forging design considering metal flow lines.

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6 시그마와 총 오차 허용범위의 개발에 대한 연구 (A Study of Six Sigma and Total Error Allowable in Chematology Laboratory)

  • 장상우;김남용;최호성;김영환;추경복;정혜진;박병옥
    • 대한임상검사과학회지
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    • 제37권2호
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    • pp.65-70
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    • 2005
  • Those specifications of the CLIA analytical tolerance limits are consistent with the performance goals in Six Sigma Quality Management. Six sigma analysis determines performance quality from bias and precision statistics. It also shows if the method meets the criteria for the six sigma performance. Performance standards calculates allowable total error from several different criteria. Six sigma means six standard deviations from the target value or mean value and about 3.4 failures per million opportunities for failure. Sigma Quality Level is an indicator of process centering and process variation total error allowable. Tolerance specification is replaced by a Total Error specification, which is a common form of a quality specification for a laboratory test. The CLIA criteria for acceptable performance in proficiency testing events are given in the form of an allowable total error, TEa. Thus there is a published list of TEa specifications for regulated analytes. In terms of TEa, Six Sigma Quality Management sets a precision goal of TEa/6 and an accuracy goal of 1.5 (TEa/6). This concept is based on the proficiency testing specification of target value +/-3s, TEa from reference intervals, biological variation, and peer group median mean surveys. We have found rules to calculate as a fraction of a reference interval and peer group median mean surveys. We studied to develop total error allowable from peer group survey results and CLIA 88 rules in US on 19 items TP, ALB, T.B, ALP, AST, ALT, CL, LD, K, Na, CRE, BUN, T.C, GLU, GGT, CA, phosphorus, UA, TG tests in chematology were follows. Sigma level versus TEa from peer group median mean CV of each item by group mean were assessed by process performance, fitting within six sigma tolerance limits were TP ($6.1{\delta}$/9.3%), ALB ($6.9{\delta}$/11.3%), T.B ($3.4{\delta}$/25.6%), ALP ($6.8{\delta}$/31.5%), AST ($4.5{\delta}$/16.8%), ALT ($1.6{\delta}$/19.3%), CL ($4.6{\delta}$/8.4%), LD ($11.5{\delta}$/20.07%), K ($2.5{\delta}$/0.39mmol/L), Na ($3.6{\delta}$/6.87mmol/L), CRE ($9.9{\delta}$/21.8%), BUN ($4.3{\delta}$/13.3%), UA ($5.9{\delta}$/11.5%), T.C ($2.2{\delta}$/10.7%), GLU ($4.8{\delta}$/10.2%), GGT ($7.5{\delta}$/27.3%), CA ($5.5{\delta}$/0.87mmol/L), IP ($8.5{\delta}$/13.17%), TG ($9.6{\delta}$/17.7%). Peer group survey median CV in Korean External Assessment greater than CLIA criteria were CL (8.45%/5%), BUN (13.3%/9%), CRE (21.8%/15%), T.B (25.6%/20%), and Na (6.87mmol/L/4mmol/L). Peer group survey median CV less than it were as TP (9.3%/10%), AST (16.8%/20%), ALT (19.3%/20%), K (0.39mmol/L/0.5mmol/L), UA (11.5%/17%), Ca (0.87mg/dL1mg/L), TG (17.7%/25%). TEa in 17 items were same one in 14 items with 82.35%. We found out the truth on increasing sigma level due to increased total error allowable, and were sure that the goal of setting total error allowable would affect the evaluation of sigma metrics in the process, if sustaining the same process.

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Multi-bit Sigma-Delta Modulator for Low Distortion and High-Speed Operation

  • Kim, Yi-Gyeong;Kwon, Jong-Kee
    • ETRI Journal
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    • 제29권6호
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    • pp.835-837
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    • 2007
  • A multi-bit sigma-delta modulator architecture is described for low-distortion performance and a high-speed operation. The proposed architecture uses both a delayed code and a delayed differential code of analog-to-digital converter in the feedback path, thereby suppressing signal components in the integrators and relaxing the timing requirement of the analog-to-digital converter and the scrambler logic. Implemented by a 0.13 ${\mu}m$ CMOS process, the sigma-delta modulator achieves high linearity. The measured spurious-free dynamic range is 89.1 dB for -6 dBFS input signal.

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