• Title/Summary/Keyword: 5052 alloy

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Low Cycle Fatigue and Serration Behavior of Plastically Deformed and Annealed 5052 Al Alloy (5052 Al 합금의 소성가공 및 열처리에 따른 피로거동 및 serration의 변화)

  • Cha, J.H.;Kwun, S.I.
    • Journal of the Korean Society for Heat Treatment
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    • v.23 no.3
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    • pp.131-136
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    • 2010
  • The LCF (low cycle fatigue) behavior and the serration phenomena in the plastically deformed and non-deformed 5052 Al alloy were investigated. The plastic deformation was performed by 1 pass or 4 passes in ECAP (equal channel angular pressing) followed by annealing. Only cyclic hardening continued from the beginning until fracture at all strain amplitudes during LCF in the non-deformed alloy, which was caused by the increase in dislocation density during fatigue. Slight cyclic hardening followed by plateau until fracture was observed during LCF in the ECAPed alloy, which was caused by the slight increase in dislocation density in the beginning and then keeping constant in dislocation density afterward until fracture by forming subgrains in this stage of fatigue. The serrations on the stress-strain curves of this alloy were observed, which indicate that the dynamic strain aging (DSA) is occurring during plastic deformation. The variation in amplitudes of serration was studied by changing the strain rate in tensile or fatigue tests.

Erosion Corrosion Characteristics of Al5052-O and Al6061-T6 Aluminum Alloys with Flow Rate of Seawater (해수 유속 변화에 따른 Al5052-O와 Al6061-T6 알루미늄 합금의 침식부식 특성)

  • Kim, Young-Bok;Kim, Seong-Jong
    • Corrosion Science and Technology
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    • v.18 no.6
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    • pp.292-299
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    • 2019
  • The hull material of a high-speed ship may cause erosion damage from fluid impact. When physical erosion and electrochemical corrosion combine, erosion corrosion damage occurs. The aluminum ship is vulnerable to erosion corrosion because it can be operated at high speed. Thus, in this study, Al5052-O and Al6061-T6 aluminum alloys for the marine environment were selected as experimental materials. The erosion corrosion resistance of Al5052-O and Al6061-T6 aluminum alloys in seawater was investigated by an erosion test and potentiodynamic polarization test at the various flow rate (0 m/s, 5 m/s, 10 m/s, 15 m/s, 20 m/s). Erosion corrosion characteristics were evaluated by surface analysis, 3D analysis, SEM analysis, and the Tafel extrapolation method. The results of surface damage analysis after the erosion test showed that Al6061-T6 presented better erosion resistance than Al5052-O. The results of the potentiodynamic polarization test at the various flow rate, corrosion current density by Tafel extrapolation presented lower values of Al6061-T6 than Al5052-O. Al5052-O showed more surface damage than Al6061-T6 at all flow rates. Consequently, Al6061-T6 presented better erosion corrosion resistance than Al5052-O. The results of this study are valuable data for selecting hull material for an aluminum alloy vessel.

The Statistical Evaluation of Strength in Fiber Reinforced Metal Laminates (섬유강화금속적층재의 강도에 대한 통계적 평가)

  • 손세원;장정원;이혜영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.815-819
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    • 1994
  • In this paper, the tensile strength in aluminum alloy 5052, Kevlar 49-fiber reinforced aluminum alloy laminates, and Glass-fiber reinforced aluminum alloy laminates, is statistically evaluated. Prepregs manufactured in Han Kuk Fiber is used and FRMLs is cured by Hot-Press. Standard statistical are used to determine the distribution function which best fits FRMLs strength data. The normal,lpg-normal, and two-parameter Weibull distrbuttion are evaluated using the Kolmogoorov-Smirnov goodness-of-fit test. At the 5% significance level, none of these distribution is rejected. The strength of Aluminum alloy 5052 is best fits to a normal distribution. However, the strength of Kevlar 49-fiber reinforced aluminum alloy laminates and Glass-fiber reinforced aluminum alloy laminates is best fits to a two-parameter Weibull distribution.

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Microstructures of Friction Stir Lap Weld in A5052-H112 Alloy (A5052-H112 합금의 겹치기 마찰교반접합 조직 특성)

  • Ko, Young-Bong;Lee, Joong-Hun;Park, Kyeung-Chae
    • Journal of Welding and Joining
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    • v.27 no.6
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    • pp.17-24
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    • 2009
  • The Friction Stir Welding(FSW) has mainly been used for making butt joints in Al alloys. Development of Friction Stir Lap Welding(FSLW) would expand the number of applications. Microstructure of FSLW in A5052-H112 alloy was investigated under varying rotation and welding speed. As the rotation speed was increased and the welding speed was decreased, a amount of heat was increased. As a result, bead interval was narrower, bead width are larger, and experimental bead interval was almost similar to theoretical bead interval. Typical microstructures of FSLW A5052-H112 alloy consist of three zones, including Stir Zone(SZ), Thermo-Mechanically Affected Zone(TMAZ) and Heat Affected Zone(HAZ). As a amount of heat was increased, average grain size was larger in three zones. Nevertheless, the aspect ratio was almost fixed for FSLW conditions. The misorientation of SZ, HAZ and TMAZ was examined. A large number of low angle grain boundaries, which were formed by severe plastic deformation, were showed in TMAZ as comparison with SZ and HAZ. Microhardness distribution was high in order of BM, SZ, TMAZ, and HAZ. The Micro-hardness distribution in HAZ, TMAZ of upper plate were lager than lower plate. Relationship between average grain size and microhardness was almost corresponded to Hall-Petch equation.

Process Evaluation of Plasma-GMA Welding for Al 5052 and 6061 Alloy (Al 5052, 6061합금에 대한 플라즈마-GMA 용접공정특성 평가)

  • Kim, Cheol-Hee;Ahn, Young-Nam;Choi, Jin-Kang;Rhee, Se-Hun
    • Journal of Welding and Joining
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    • v.28 no.6
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    • pp.58-62
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    • 2010
  • In this study, the bead-on-plate welding were conducted by using GMA welding and plasma-GMA welding on Al 5052 and, Al 6061 plates. For these processes, the maximum welding speeds for full penetration were compared, and various weld qualities such as bead appearance, cross-section, cracks and porosities were examined. Faster welding speed, cleaner bead surface and more stable drop transfer could be achieved by plasma-GMA welding, compared with GMA welding.

The Joints Characteristics of Al 5052 Aluminium Alloy in Friction Stir Welds (마찰교반 용접조건에 따른 Al 5052 알루미늄 합금의 접합특성)

  • Kang, Dae-Min;Jang, Jin-Suk;Park, Kyong-Do;Lee, Dai-Yeal
    • Journal of Power System Engineering
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    • v.20 no.3
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    • pp.51-56
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    • 2016
  • In this study, the tensile tests and hardness tests were carried out for the joints characteristics in friction stir welds of Al 5052 alloy. Three way factorial design was applied to optimal welding conditions, whose control factors were shoulder diameter, rotation speed and welding speed of tool. From the results of this study, the optimum condition for maximum yield strength was predicted as the shoulder diameter of 15 mm, welding speed of 500mm/min and rotating speed of 1000 rpm. And the presumed optimal yield strength was estimated to be $167.36{\pm}7.82MPa$ with 99% reliability. In addition the increaser rotation speed of tool and the decreaser welding speed, the decreaser the hardness at welding part.

Fracture mode of friction spot joined Aluminum alloy used in automobile industry (마찰교반 점용접(FSJ)을 이용한 자동차용 Al 합금의 파단특성)

  • Kim, Teuk-Gi;Cheon, Chang-Geun;Rajesh, S.R.;Kim, Hong-Ju;Jang, Ung-Seong
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.316-318
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    • 2007
  • Friction Spot Joining(FSJ) has a strong potential for aluminum alloy joining in automobile industries. The present paper focuses on the attempt to optimize the FSJ process for lap joining of A5052-H32 and A6061-T6 aluminum alloys. For A5052 maximum tensile shear strength has been observed for a tool rotating speed of 800rpm and for A6061 at 1000 rpm. Study on fracture modes of the tensile tested specimens of both A5052-H32 and A6061-T6 revealed, for high tensile strength values, plug fracture mode and lower tensile values, shear fracture mode. Above 2000 rpm distortion of the base metal, beside the tool shoulder was larger and plug fracture mode has been observed.

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Through-Thickness Variation of Strain and Microstructure of AA5052 with Rolling Conditions During High Speed Hot Rolling (고속열간압연시 압연조건에 따른 AA5052의 두께방향으로의 변형량 및 미세조직 변화)

  • Lee, Seong-Hee
    • Korean Journal of Materials Research
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    • v.19 no.5
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    • pp.265-269
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    • 2009
  • The through-thickness variations of strain and microstructure during high-speed hot rolled 5052 aluminum alloy sheet were investigated. The specimens were rolled at temperature ranges from 410 to $560^{\circ}C$ at a rolling speed of 15 m/s without lubrication and quenched into water at an interval of 30 ms after rolling. The redundant shear strain induced by high friction between rolls and the aluminum sheet was increased largely beneath the surface at a rolling reduction above 50%. Dynamic recrystallization occurred in the surface regions of the specimen rolled under conditions of high temperatures or high rolling reductions.

Crack Propagation within Block Load of 5052 Aluminum Alloy (5052계 Al합금의 블록하중에 대한 균열진전)

  • 김엽래;이동명;이종선;여은구
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.32-38
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    • 1999
  • Fatigue crack propagation behavior for block load in high strength aluminum alloys was investigated in this study. The materials used in this study are aluminum alloy 5052-H32. Initial crack was made by applying cyclic load to a through crack with chevron notch. Crack length was measured from calibration curve, which was plotted by known crack length and resistance of standard specimens. Load was obtained from linear regression formula. Unloading elastic compliance method was applied to check the crack closure and cracked area. The present study results can be usefully applied to predicting the change of crack propagation rate, the crack closure, and the delay of crack propagation.

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