• Title/Summary/Keyword: 5축 가공

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A Convergence Study on the 5-axis Machining Technology using the DICOM Image of the Humerus Bone (위팔뼈 의료용 디지털 영상 및 통신 표준 영상을 이용한 5축 가공기술의 융합적 연구)

  • Yoon, Jae-Ho;Ji, Tae-Jeong;Yoon, Joon;Kim, Hyeong-Gyun
    • Journal of the Korea Convergence Society
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    • v.8 no.11
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    • pp.115-121
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    • 2017
  • The present study aimed to obtain basic knowledge of a customized artificial joint based on the convergence research of Digital Imaging and Communications in Medicine(DICOM) and 5-axis machining technology. In the case of the research method, three-dimensional modeling was generated based on the medical image of the humerus bone, and the shape was machined using a chemical wood material. Then, the anatomical characteristics and the modeling machining computation times were compared. The results showed that the Stereolithography (STL) modeling required twice more time for semi-finishing and 10 times more time for finishing compared to the Initial Graphics Exchange Specification(IGES) modeling. For the 5-axis machining humerus bone, the anatomical structures of the anatomic neck, greater tubercle, lesser tubercle, and intertubercular groove were similar to those in the three-dimensional medical image. In the future, the convergence machining technology, where 5-axis machining of various structures(e.g., the surgical neck undercut of the humerus bone) is performed as described above, can be efficiently applied to the manufacture of a customized joint that pursues the precise model of a human body.

Interference-free tool path generation for 5-axis NC machining with ball-endmill (5축 볼 엔드밀 가공에서의 간섭이 배제된 공구경로 산출)

  • 강대호;서석환;이정재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.95-100
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    • 1993
  • 본 연구에서는 볼 엔드밀을 사용한 5축 가공에서 공구 간섭회피를 위한 효율적인 알고리즘과 가공 가능한 많은 자세들 중에서 공구 절삭부위와 이전자세를 고려한 공구 자세설정 알고리즘을 개발 하였다. 공구 간섭검사는 공구 밑면 간섭과 몸체 간섭으로 나누어 순차적으로 수행하고, 공구 몸채 간섭이 없는 공구 자세를 설정한다. 공구 몸체 간섭검사는 곡면의 다각형 모델과 공구 축과의 관계를 사용하여 행한다. 간섭이 발생하였을 경우 간섭회피 및 자세조정 영역으로 설정하고 유효한 공구자세의 범위를 정한 후, 이 범위 내에서 공구 절삭 부위 및 이전 자세를 고려한 효율적 공구자세를 사용하여 공구경로를 산출하였으며, 시뮬레이터를 통해 그 유효성을 검증하였다.

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The Development of Exclusive CAD/CAM System for Impeller Blades Formed by Ruled Surface II (A Study on the 5-Axis Machining) (Ruled Surface로 형성된 임펠러 블레이드 전용 CAD/CAM 시스템 개발 II(5-축 가공에 관한 연구))

  • ;;;;;;董玉革
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.3
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    • pp.1-8
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    • 2002
  • This study is continuous with the study I (A Study on the Modeling) and the sample impeller of this study is defined by the modeling process of the exclusive CAD/CAM system developed in the study Ⅰ. And, this study describes a method for the 5-axis machining of impeller blades formed by ruled surface. Therefore, the exclusive CAD/CAM system is the software for modeling md machining of impeller blades. By using the machining method suggested in this study, we could manufacture impeller blades on 5-axis CNC machining center and the machined impeller was very agreeable to the designed impeller. Thus, theories proposed in this study can be very useful for the 5-axis machining of impeller blades.

CAD/CAM Script Application Techniques for Addition Axial Application of CNC M/C (CNC가공기의 부가축 활용을 위한 CAD/CAM Script 활용 기법)

  • Lee, Yang-Chang
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.6
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    • pp.1157-1163
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    • 2009
  • In order to improve in quality and productivity using the CNC machine tools, it has been endeavored to elevate production process by adding supplementary axes(2 axes) to 2,3 axial CNC machine tools. It is because the movement between the progress of work in processed goods is remarkably decreased more than that of general CNC machine tools that productivity improvement with precision maintenance can be improved. VBScript in CAD/CAM is applied to utilize CNC machine tools added supplementary axes so that Multi-axial &Multi-process manufacturin g program can be conveniently drawn up. However, there is generally much skilful work and operation by the manual program of CAD(2.5D) and CNC machine tools in the filed. As a result of conducting an experiment by COM-filing VBScript at the spot of Insert Tip for milling Face Cutter in CAD/CAM Software(2.5D), it was not only timesaving to draw up program but also more convenient than complicated Multi CAD/CAM Software to approach and possible to program various products instantaneously.

NC Programming

  • 전차수
    • CDE review
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    • v.3 no.3
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    • pp.64-65
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    • 1997
  • 이 글에서는 1. NC 프로그램의 역사 2. NC 프로그래밍의 주요 문제 - 2차원 형상의 가공, 3차원 곡면 가공, 공구 및 holder와 공작물, 치공구와의 간섭 및 충돌 방지, 5축 및 다축 NC 가공, NC 가공을 위한 곡면 모델, 가공경로 검증 및 Cutting simulation, 곡면 또는 pocket 가공에서 공구의 자동 선정 등에 대하여 다루었다.

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A Study on The 5-Axis CNC Machining of Impeller (임펠러 5-축 CNC 가공에 관한 연구)

  • 조현덕
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.4
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    • pp.19-26
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    • 1997
  • The manufacture of an impeller typically requires the 5-axis CNC machining, since the impeller is usually under working conditions such as high speed, high temperature, and high pressure. Thus, this study contributes to development of an exclusive CAM system for effective 5-axis CNC machining of a ruled surface type impeller. In this study, the sampled impeller is made of blades and a body and the blade consists of ruled surfaces between hub curve and shroud curve. In the post processing for 5-axis NC part program, the cutter axis direction vector is the straighten vector on ruled surface. The position of ball center in ball end mill cutter is decided on the interference check between the cutter and body surface of impeller using with the modified z-map method that z-axis is the same of cutter axis direction vector. The exclusive CAM system for an impeller developed in this study was very effective for designs and 50-axis machining of a ruled surface type impeller.

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Development of Post-Processor and Cutting Motion Simulator for 5-axis CNC Laser Cutting Machine (5축 레이저 절단기용 포스트프로세서 및 절단 모션 시뮬레이터 개발)

  • Kang, Jae-Gwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.7-13
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    • 2009
  • Five-axis laser cutting has great advantages when it is applied to 3-dimensional machining requiring high cutting quality. For developing 5-axis CNC laser cutting systems, however, many problems such as rotating a laser head or a working table, 5-axis servo-control mechanism, tool path generation and post processing, and collision avoidance between a laser head and a work-piece should be solved. In this paper, we deal with developing a dedicated CAM system based on UG-NX3 for 5-axis laser cutting machine. Two essential modules such as post-processor and cutting motion simulation was developed. The developed system was applied to cutting curve defined on 3-D workpiece in order to show the validity of the proposed methods.

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