• Title/Summary/Keyword: 3D formwork

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Surface Characteristics of Concrete According to Types of Formworks (거푸집 종류에 따른 콘크리트 표면 특성)

  • Park, Se-Eon;Choi, Jeong-Il;Lee, Bong-Kee;Lee, Bang Yeon
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.4
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    • pp.499-505
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    • 2021
  • The purpose of this study is to investigate experimentally the physical/chemical properties of concrete surface according to types of formworks. Plywood formwork and coated plywood formwork were prepared. In addition, plywood formwork with sand paper was prepared to simulate deterioration of concrete or rough surface of concrete. Normal concrete was used in this study. The properties of concrete surface were investigated by visual inspection, scanning electron microscopy and energy-dispersive X-ray spectroscopy techniques, elemental mapping, 2D and 3D surface profile measurement, and zeta potential measurement. Test results showed that concrete in a coated formwork had smooth surface and concrete in the formwork with sand paper had rough surface. It was observed that properties of concrete surface depended on types of formworks. Furthermore, differences in surface roughness were significantly higher than those in chemical compositions and zeta potential.

Development of Productivity Analysis Simulation Model for Formwork Based on 3D Printing Technology Using ARENA (ARENA를 활용한 3D 프린팅 기술 기반 거푸집 공사의 생산성 분석 시뮬레이션 모델 개발)

  • Ahn, Heejae;Lee, Changsu;Kim, Harim;Kim, Taehoon;Cho, Hunhee;Kang, Kyung-In
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.11a
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    • pp.188-189
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    • 2021
  • The technology of manufacturing freeform molds with S-LOM based 3D printer has advantages in the production period and the curvature range. However, there is no any support tool about productivity analysis of S-LOM technology because S-LOM technology is early-stage technology. There can be problems about increase of construction time and cost without any decision support tool like productivity analysis models etc. Therefore, in this study, the productivity analysis simulation model for freeform formwork based on S-LOM technology was developed using ARENA software. The process and logic of manufacturing freeform molds can be easily visualized in this model. Futhermore, the resource like labor, equipment and material can be easily optimized with this model. As a result, it can contribute to preventing the increase of construction time and cost in formwork with further productivity analysis.

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Selecting optimized concrete structure by Analytic Hierarchy Process (AHP)

  • Ebrahimi, Morteza;Hedayat, Amir Ahmad;Fakhrabadi, Hamed
    • Computers and Concrete
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    • v.22 no.3
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    • pp.327-336
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    • 2018
  • Increase in population and its daily increasing in our today society results in an increase in housing demand while traditional methods are not applicable. The project preparation and realization processes, based on theoretical and empirical studies, a creation of goods, services, and technologies, are the most important human activities. Selection of effective technological systems in construction is a complex multi-criteria decision-making task. Many decision-makers refuse innovations once faced with similar difficulties. Therefore, using modern materials and methods in this industry is necessary. Modern methods increase quality and construction speed in addition to decrease energy consumption and costs. One of the problems in the way of any project is selecting construction system compatible with the project needs and characteristics. In the present research, different concrete structures such as common reinforced concrete (RC) structure, prefabricated, Insulating Concrete Formwork (ICF), 3D Panel and Tunnel Concrete Formwork (TCF) for buildings with limited floors in Iran are studied and compared from the viewpoint of different criteria like cost, time, applicability and technical characteristics with industrialization approach. Therefore, some questionnaires filled out by construction industry experts in order to compare criteria and sub-criteria in addition to evaluation of optimized structural systems. Then, results of the questionnaires ranked by Analytic Hierarchy Process (AHP) and the most effective alternative selected. The AHP results show that 3D Panel system 36.5%, ICF 21.7%, TCF 19.03%, prefabricated system 13.3% and common RC system 9.3% are the most and the least efficient systems respectively.

Requirement Analysis Study for Development of 3D Printing Concrete Nozzle for FCP Manufacturing (FCP 제작용 3D 프린팅 콘크리트 노즐 개발을 위한 요구사항 분석연구)

  • Youn, Jong-Young;Kim, Ji-Hye;Kim, Hye-Kwon;Lee, Donghoon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.65-66
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    • 2022
  • In the construction industry, interest in technologies such as 3D Construction Printing (3DCP) is increasing, and research is being conducted continuously. In the case of atypical architecture, different shapes must be implemented, and the introduction of 3D printing technology is intended to solve it. Our researchers are conducting research to produce Free-form Concrete Panel (FCP). It automatically manufactures the FCP's formwork without any error with the design shape. At this time, the concrete nozzle based on the 3D printing technology is developed and the concrete is precisely extruded into the manufactured form to prevent the deformation of the formwork that can occur due to the concrete load. Therefore, in this study, the requirements for the development of 3D printing concrete nozzles for FCP manufacturing are analyzed. Based on the analyzed requirements, the first nozzle was developed. Such equipment is easy to shorten construction period and cost reduction in the atypical construction field, and is expected to be utilized as basic 3D printing equipment.

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Productivity Analysis for Strutural Formwork Using 3D BIM (3D BIM을 활용한 골조 거푸집 공사의 생산성 분석에 관한 연구)

  • Choi, Chang-Hoon;Park, Young-Jin;Soh, Ji-Yoon;Kim, Sung-Yeon;Lee, Junbok
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.4
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    • pp.292-300
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    • 2014
  • The construction progress control is very important because there are many unexpected factors affecting time schedule delay and cost overruns. A complicated measure including item quantity and inherent time and costs is used to monitor the progress. Another element to be considered is a productivity, which is cost effectiveness because productivity is primarily measured by the costs. Productivity is stated as constant in-place value divided by inputs such as worker-hour. The main purpose of this paper is to analyze the productivity of structural formwork using a 3D BIM. In order to achieve the research objective, an integrated model of a BIM with a daily foreman's report is developed. The quantities being extracted from a 3D model and information are integrated with manpower utilized. The developed model is applied to a case project to measure and analyze the productivity in terms of individual building and work crew team. The results are discussed and further research topics will be addressed.

Design of Manipulator End Effectors for Pier Column Construction (교각 기둥시공을 위한 매니퓰레이터 엔드 이펙터 설계)

  • Chung, Taeil;Lee, Sang-Won;Lee, Sang-Yoon;Ryu, Jee-Hwan
    • The Journal of Korea Robotics Society
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    • v.16 no.3
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    • pp.207-215
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    • 2021
  • There is a risk of serious injury to workers who work at height in pier construction process. By using auto climbing formwork system that does not need to dismantle and reinstall formworks, it is possible to improve work efficiency and safety of workers. However, auto climbing formwork system still requires workers to work on a pier for rebar connection works and so on. In order to eliminate works by workers on the pier, robot manipulators with special end effectors are proposed. Through analysis of works on the pier, three specialized end effectors which are a gripper, a rebar coupler press, and a concrete vibrator, are suggested. Also, new pier construction scenario by the suggested system is confirmed using 3d modeling. It is expected that the proposed system and method enables pier construction without workers on piers. It will increase safety and efficiency of pier construction.

Quality Inspection Scheme for Rebar Work Using 3D Scanning Technology (3D 스캐닝을 활용한 철근공사 품질점검 방안)

  • Kim, Ju-Yong;Park, Ji-Yeong;Lee, Don-Soo;Lee, Young-Do;Kim, Gwang-Hee
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.214-215
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    • 2020
  • The 3D scanning technology is being introduced for quality inspection of building construction. Therefore, this study tried to confirm whether it is possible to check the quality of rebar by using 3D scanning. After rebar placed on the formwork slab was scanned with a 3D scanner, the rebar spacing was confirmed by overlapping with the CAD drawing. As a result, the 3D scanner was able to check the quality of rebar work on one floor at a time. Therefore, 3D scanning could be used for quality inspection of rebar works such as columns, beam and girders, walls, and slabs in the future.

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Design and Constructability Improvement of 3D Concrete Formworks through Analysis of Construction Applications (3차원 콘크리트 거푸집의 설계 및 시공성 개선)

  • Park, Seong-Jun;Dong, Ngoc Son;Kang, Hwirang;Shim, Chang-Su
    • Journal of KIBIM
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    • v.7 no.1
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    • pp.1-8
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    • 2017
  • Aesthetic design guidelines of bridges were developed in many countries. As iconic structures, bridges need to be attractive and durable as they serve many generations. In this paper, a new design process of concrete structures considering 3D shapes and texture was proposed. The 3D design needs to consider function, economy, advanced technology, tradition and local culture. 3D printers enable the combination of artistic design and engineering design for concrete structures. Parametric modeling with iconic design was utilized to produce 3D formworks. As a pilot project, a railway bridge girder was designed and the proposed technologies were applied. Detail requirements to improve constructability and quality of concrete surfaces were derived. From the pilot applications, design guidelines were suggested.

A basic study of Properties of Cement Mortar for 3D Printing Concrete Using Methyl Cellulose Thickener (메틸셀룰로오스(MC)계 증점제 혼입에 따른 3D 프린팅 콘크리트용 시멘트계 모르타르의 특성 변화에 대한 기초적 연구)

  • Kim, Han-Sol;Jang, Jong-Min;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.11a
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    • pp.68-69
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    • 2019
  • Integrating 3D printing into architecture is gaining attention because it allows construction of construction structures without formwork. Among them, 3D printing construction materials must have high flow performance and at the same time ensure the performance that does not collapse during lamination. Therefore, in this study, we tried to determine the fluidity and lamination properties of mortar formulations, and set the thickener incorporation ratio as the formulation parameters. As a result of this experiment, it was confirmed that the lamination performance was secured from the thickening agent mixing rate of 1.5%.

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Difference Factors Analysis of between Quantity Take-off Using BIM Model and Using 2D Drawings in Reinforced Concrete Building Frame (건물 골조수량 산출 시 BIM모델 기반 수량과 2D도면 기반 수량 차이 요인 분석)

  • Kim, Gwang-Hee
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.5
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    • pp.651-662
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    • 2023
  • Recently, research on the use of Building Information Modeling(BIM) for various construction management activities is being actively conducted, and interest in 3D model-based estimation is increasing because it has the advantage of being able to be automatically performed using the attribute information of the 3D model. Therefore, this study aimed that the difference in the quantities is calculated the quantity based on the 2D drawing of a building and is extracted from the 3D model created by the Revit software was compared and tried to find out the cause. The difference in the quantity calculated by the two methods was the largest in the formwork, followed by the smallest in the order of the quantity of rebar and concrete. The reason for this difference is that there is a part where the quantity extraction in the 3D model is not suitable for the quantity calculation standard, and in particular, in the case of formwork, it was difficult to separate only the quantity of the necessary part. In addition, since the quantity of rebar was not separated by member, it was impossible to accurately compare the quantity and identify the cause of the difference. Therefore, it is considered to be the most reasonable to use application software that imports only the numerical information necessary for quantity calculation from the 3D model and applies a separate calculation formula.