• Title/Summary/Keyword: 3D finite element model

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Development of Mathematical Model for the Prediction of Roll Force and Tension Profiles in Flat Rolling (판 압연에서 압하력 및 장력 분포 예측 모델 개발)

  • Kim, Y.K.;Hwang, S.M.
    • Transactions of Materials Processing
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    • v.19 no.6
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    • pp.344-351
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    • 2010
  • This paper presents a precision on-line model for the prediction of the roll force and tension distributions across the strip in hot strip rolling. The approach is based on an approximate 3-D theory of rolling, and in particular, considers the effect of pre-deformation of the strip, which occurs near the roll entrance before the strip enters the bite zone. The prediction accuracy of the proposed model is examined through comparison with the predictions from the 3-D finite element models.

Finite Element Analysis and Fatigue Life Evaluation of Automotive Rubber Insulator (자동차 방진 고무 부품의 유한요소해석 및 피로수명평가)

  • Kim, W.D.;Woo, C.S.;Han, S.W.
    • Elastomers and Composites
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    • v.33 no.3
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    • pp.168-176
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    • 1998
  • A strut rubber insulator is used in a suspension component of passenger cars. The uni-axial tension, compression, and the shear test were performed to acquire the constants of the strain energy functions which were Mooney-Rivlin model and Ogden model. The finite element analysis was executed to evaluate the behavior of deformation and stress distribution by using the commercial finite element code MARC ver K6.2. Also, the fatigue tests were carried out to obtain the fatigue life-load curve. The fatigue failure was initiated at the folded position of rubber, which was the same result predicted by the finite element analysis.

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Evaluation of Maximum Lateral Pressure on the 3D Printed Irregular-Shaped Formwork by Finite Element Analysis (3D 프린터로 제작된 비정형 거푸집의 최대 측압에 대한 유한요소해석)

  • Lee, Jeong-Ho;Ju, Young K.;Kim, Hak-Beom
    • Journal of Korean Association for Spatial Structures
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    • v.17 no.4
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    • pp.167-174
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    • 2017
  • The F3D(Free-Form Formwork 3D Printer) technology that manufactures EPS(Expanded Polystyrene) formworks for irregular-shaped concrete structures by 3D printers was developed to reduce the cost and time. Because of weak strength and low elastic modulus of the EPS, structural performance including lateral pressure by fresh concrete of the formwork that consisted of EPS should be investigated. In order to calculate lateral pressures acting on formwork, several variables including sizes, shapes of formwork, tangential force(fricition) between fresh concrete and formwork, and material properties of fresh concrete should be considered. However, current regulations have not considered the properties of concrete, only focused on vertical formwork. Galleo introduced 3-dimensional finite element analysis models to calculate lateral pressure on formwork. Thus, proposed finite element analysis model based on previous studies were verified for vertical formwork and irregular-shaped formwork. The test results were compared with those by FEM analysis. As a result, the test agrees well with the analysis.

Three dimensional finite element simulations of fracture tests using the Craft concrete model

  • Jefferson, A.D.;Barr, B.I.G.;Bennett, T.;Hee, S.C.
    • Computers and Concrete
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    • v.1 no.3
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    • pp.261-284
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    • 2004
  • Two enhancements to a recently developed plastic-damage-contact model for concrete are presented. The model itself, which uses planes of degradation that can undergo damage and separation but that can regain contact according to a contact law, is described. The first enhancement is a new damage evolution function which provides a completely smooth transition from the undamaged to the damaged state and from pre-peak to post-peak regions. The second is an improved contact function that governs the potential degree of contact with increasing opening on a crack plane. The use of a damage evolution function with a pre-peak has implications for the consistent tangent matrix/stress recovery algorithm developed for the model implementation, and amendments to this algorithm to accommodate the new function are described. A series of unpublished experimental tests on notched specimens undertaken in Cardiff in the mid 1990s are then described. These include notched beam tests as well as prismatic and cylindrical torsion tests. The tests are then considered in three dimensional finite element analyses using the modified Craft model implemented in the finite element program LUSAS. Comparisons between experimental and numerical data show reasonable agreement except that the numerical simulations do not fully describe the latter stages of the softening responses for the torsion examples. Finally, it is concluded that the torsion tests described provide useful benchmark examples for the validation of three-dimensional numerical models for concrete.

Dynamic Finite Element Modeling and Structural Vibration Analysis of a Gyrocopter (자이로콥터의 동적 유한요소모델링 및 구조진동해석)

  • Jung, Se-Un;Yang, Yong-Jun;Kim, Hyun-Jung;Je, Sang-Eon;Cho, Tae-Hwan;Kim, Dong-Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.813-820
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    • 2005
  • In this study, finite element modeling and structural vibration analyses of a gyrocopter have been conducted considering dynamic hub-loads due to rotating blades. For this research, 3D CATIA models for most mechanical parts are exactly prepared and assembled into the final aircraft configuration. Then the dynamic finite element model including several non-structural parts are constructed based on the exact 3D CAD data. Computational structural dynamics technique based on finite element method is applied using both MSC/NASTRAN and developed in-house code which can largely reduce the pre and postprocessing time of general transient dynamic analyses. Modal based transient and frequency response analyses are used to efficiently investigate vibration characteristics. The results include natural frequency comparison for different fuel and pilot conditions, fundamental natural mode shapes, frequency responses and transient acceleration responses of the present gyrocopter model.

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Finite element analysis of shear critical prestressed SFRC beams

  • Thomas, Job;Ramaswamy, Ananth
    • Computers and Concrete
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    • v.3 no.1
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    • pp.65-77
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    • 2006
  • This study reports the details of the finite element analysis of eleven shear critical partially prestressed concrete T-beams having steel fibers over partial or full depth. Prestressed concrete T-beams having a shear span to depth ratio of 2.65 and 1.59 and failing in the shear have been analyzed using 'ANSYS'. The 'ANSYS' model accounts for the nonlinear phenomenon, such as, bond-slip of longitudinal reinforcements, post-cracking tensile stiffness of the concrete, stress transfer across the cracked blocks of the concrete and load sustenance through the bridging of steel fibers at crack interface. The concrete is modeled using 'SOLID65'-eight-node brick element, which is capable of simulating the cracking and crushing behavior of brittle materials. The reinforcements such as deformed bars, prestressing wires and steel fibers have been modeled discretely using 'LINK8' - 3D spar element. The slip between the reinforcement (rebar, fibers) and the concrete has been modeled using a 'COMBIN39'-non-linear spring element connecting the nodes of the 'LINK8' element representing the reinforcement and nodes of the 'SOLID65' elements representing the concrete. The 'ANSYS' model correctly predicted the diagonal tension failure and shear compression failure of prestressed concrete beams observed in the experiment. The capability of the model to capture the critical crack regions, loads and deflections for various types of shear failures in prestressed concrete beam has been illustrated.

A Study on Orbital Forming Analysis of Automotive Hub Bearing using the Explicit Finite Element Method (외연적 유한요소법을 이용한 자동차 Hub Bearing의 Orbital Forming해석에 관한 연구)

  • Cho, Hyun-Jik;Koo, Jeong-Seo;Bae, Won-Rak;Lim, Jong-Soon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.1
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    • pp.29-36
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    • 2008
  • In this paper, the orbital forming analysis of an automotive hub bearing was studied to predict forming performances using the explicit finite element method. To find an efficient solution technique for the orbital forming, axisymmetric finite element models and 3D solid element models were solved and numerically compared. The time scaling and mass scaling techniques were introduced to reduce the excessive computational time caused by small element size in case of the explicit finite element method. It was found from the numerical simulations on the orbital forming that the axisymmetric element models showed the similar results to the 3D solid element models in forming loads whereas the deformations at the inner race of bearing were quite different. Finally the strains at the inner race of bearing and the forming forces to the peen were measured for the same product of the numerical model by test, and were compared with the 3D solid element results. It was founded that the test results were in good agreements with the numerical ones.

Analysis of Three-Dimensional Cracks in Inhomogeneous Materials Using Fuzzy Theory

  • Lee, Yang-Chang;Lee, Joon-Seong
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • v.5 no.2
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    • pp.119-123
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    • 2005
  • This paper describes a fuzzy-based system for analyzing the stress intensity factors (SIFs) of three-dimensional (3D) cracks. 3D finite element method(FEM) was used to obtain the SIF for subsurface cracks and surface cracks existing in inhomogeneous materials. A geometry model, i.e. a solid containing one or several 3D cracks is defined. Several distributions of local node density are chosen, and then automatically superposed on one another over the geometry model by using the fuzzy theory. Nodes are generated by the bucketing method, and ten-noded quadratic tetrahedral solid elements are generated by the Delaunay triangulation techniques. The singular elements such that the mid-point nodes near crack front are shifted at the quarter-points, and these are automatically placed along the 3D crack front. The complete FE model is generated, and a stress analysis is performed. The SIFs are calculated using the displacement extrapolation method. The results were compared with those surface cracks in homogeneous materials. Also, this system is applied to analyze cladding effect of surface cracks in inhomogeneous materials.

Finite element model updating of Kömürhan highway bridge based on experimental measurements

  • Bayraktar, Alemdar;Altunisik, Ahmet Can;Sevim, Baris;Turker, Temel
    • Smart Structures and Systems
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    • v.6 no.4
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    • pp.373-388
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    • 2010
  • The updated finite element model of K$\ddot{o}$m$\ddot{u}$rhan Highway Bridge on the Firat River located on the $51^{st}$ km of Elazi$\breve{g}$-Malatya highway is obtained by using analytical and experimental results. The 2D and 3D finite element model of the bridge is created by using SAP2000 structural analyses software, and the dynamic characteristics of the bridge are determined analytically. The experimental measurements are carried out by Operational Modal Analysis Method under traffic induced vibrations and the dynamic characteristics are obtained experimentally. The vibration data are gathered from the both box girder and the deck of the bridge, separately. Due to the expansion joint in the middle of the bridge, special measurement points are selected when experimental test setups constitute. Measurement duration, frequency span and effective mode number are determined by considering similar studies in literature. The Peak Picking method in the frequency domain is used in the modal identification. At the end of the study, analytical and experimental dynamic characteristic are compared with each other and the finite element model of the bridge is updated by changing some uncertain parameters such as material properties and boundary conditions. Maximum differences between the natural frequencies are reduced from 10% to 2%, and a good agreement is found between natural frequencies and mode shapes after model updating.

3D finite element simulation of human proximal femoral fracture under quasi-static load

  • Hambli, Ridha
    • Advances in biomechanics and applications
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    • v.1 no.1
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    • pp.1-14
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    • 2014
  • In this paper, a simple and accurate finite element model coupled to quasi-brittle damage law able to describe the multiple cracks initiation and their progressive propagation is developed in order to predict the complete force-displacement curve and the fracture pattern of human proximal femur under quasi-static load. The motivation of this work was to propose a simple and practical FE model with a good compromise between complexity and accuracy of the simulation considering a limited number of model parameters that can predict proximal femur fracture more accurately and physically than the fracture criteria based models. Different damage laws for cortical and trabecular bone are proposed based on experimental results to describe the inelastic damage accumulation under the excessive load. When the damage parameter reaches its critical value inside an element of the mesh, its stiffness matrix is set to zero leading to the redistribution of the stress state in the vicinity of the fractured zone (crack initiation). Once a crack is initiated, the propagation direction is simulated by the propagation of the broken elements of the mesh. To illustrate the potential of the proposed approach, the left femur of a male (age 61) previously investigated by Keyak and Falkinstein, 2003 (Model B: male, age 61) was simulated till complete fracture under one-legged stance quasi-static load. The proposed finite element model leads to more realistic and precise results concerning the shape of the force-displacement curve (yielding and fracturing) and the profile of the fractured edge.