• Title/Summary/Keyword: 3D TIMON

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The need and application examples of 3D Flow Analysis in the industry (산업현장에서의 3차원 성형해석의 필요성 및 적용예제)

  • Lee, Gil-Ho;Yamada, Takemitsu
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.11a
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    • pp.217-220
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    • 2004
  • 3D CAE becomes a key technology to complete a digital engineering system. '3D TIMON', developed by TORAY Industries, Inc., is the useful software to analyze whole injection molding process with solid elements and is capable of generating solid mesh models directly from 3D CAD data. In this paper, we introduce '3D TIMON' and the application examples in the each industries.

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"고정밀·고기능성 부품경쟁에서 사출성형해석 솔루션은 필수"

  • Park, Ji-Yeon
    • The Optical Journal
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    • s.102
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    • pp.46-48
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    • 2006
  • 2002년 설립된 씨에이프로(주)(대표·이길호/www.caepro.co.kr)는 플라스틱 사출성형해석 솔루션 전문기업으로서 현재 사출성형해석 솔루션인‘3D-TIMON’을 한국 및 중국에 독점공급하고 있으며 이와 관련된 컨설팅 서비스를 제공하고 있다. 현재 다수의 광학관련 중소기업으로부터 구매 검토를 위한 BMT를 통해 결과의 신뢰도와 현업 적용가능성에 대해 좋은 호응을 받고 있는 가운데 국내에‘3D-TIMON’을 활용한 초정밀 광학부품 사출성형과 관련한 활발한 교육사업을 펼치고 있으며‘3D-TIMON’이 향후 플라스틱 광학부품의 양산기술 표준솔루션으로 자리잡을 것을 기대하고 있다.

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Fabrication Studies for PZT Preform Using PIM (PIM을 이용한 PZT 프리폼의 제조에 대한 연구)

  • Shin, Ho-Yong;Kim, Jong-Ho;Jang, Jong-Soo;Im, Jong-In
    • The Journal of the Acoustical Society of Korea
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    • v.28 no.8
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    • pp.796-805
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    • 2009
  • In this paper, a fabrication process for PZT preform of 1-3 type piezo-composite were studied using powder injection molding (PIM). The viscosity and the Pressure-Volume-Temperature (PVT) characteristics of the fabricated PZT feedstock were analyzed. The filling patterns, pressure, temperature distributions, and forming defects of the preform were analyzed with 3D TIMON commercial packages during PIM process. Also the fabrication conditions and the delivery system of the preform were optimized during the entire PIM process. Based on the simulated results, the preform having uniform distributions of the PZT rod was fabricated with the PIM process.

Application of Birefringence CAE in Mould Design of Optic Lens Injection Molding Process (광학렌즈 사출성형금형 설계에 있어서 CAE기술의 활용)

  • Yamanoi, Mikio;Kwak, Tae-Soo;Jung, Jong-Kyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.1-6
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    • 2012
  • This study is focused on simulation technology in injection molding process for plastic optic lenses. The CAE program, $3D-TIMON^{TM}$ is used for the injection molding simulation with O-PET resin material. The design for different gate shape and runner layout has been under review by CAE simulation results. Moreover, the prediction of birefringence and polarized light in injection molded optic lenses has been tested by the CAE Program. The simulation results have been expected to effectively use in the design of injection molding mould.

Birefringent Analysis of Plastic Lens Injection Molding for Mobile Phone Camera (핸드폰 카메라용 플라스틱 렌즈 사출서형의 복굴절 해석)

  • Lee, S.W.;Joh, H.H.;Hong, J.S.;Lyu, M.Y.
    • Transactions of Materials Processing
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    • v.20 no.1
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    • pp.54-59
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    • 2011
  • Optical properties in injection molded plastic lenses for mobile phone camera have been simulated using commercial program, 3D TIMON. Four plastic lenses are being used in mobile phone camera. The quality of photographs taken by mobile phone camera is strongly depends upon optical characteristics of lenses. The variety of optical properties has been investigated according to the injection conditions through the computer simulation. Consequently optimal injection conditions for four lenses have been determined and simulation results of birefringence have been compared with experiments.

Retardation Analysis of Plastic Optic Lens according to Injection Speed Variation (사출속도 변화에 따른 플라스틱 광학렌즈의 위상차 해석)

  • Park, Soo-Hyun;Kim, Tae-Kyu;Kwak, Tae-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.2
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    • pp.93-98
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    • 2015
  • This study focuses on simulation technology in the injection molding process for plastic optic lenses. The CAE program 3D TIMON was used to predict retardation, flow patterns and warpage deformation. The results were compared to the results of optic lenses as measured using the WPA-100 retardation measurement device with injection molding CAE for retardation predictions. According to the analysis and measured results, the distributions of retardation between the CAE results and the measurement results were similar. It was also confirmed that varying the injection speed had an effect on the injection pressure, warpage deformation and retardation distribution. As the injection speed increases, the injection pressure also increases and warpage deformation decreases. However, as the injection speed increases, the retardation distribution deteriorates.

A study on searching method of molding condition to control the thickness reduction of optical lens in plastic injection molding process (플라스틱 광학렌즈 사출성형에 있어서 수축 변형량 예측을 위한 사출성형 조건 탐색에 관한 연구)

  • 곽태수;오오모리히토시;배원병
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.2
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    • pp.27-34
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    • 2004
  • In the injection molding of plastic optical lenses, the molding conditions have critical effects on the quality of the molded lenses. Since there are many molding parameters involved in injection molding process, determination of the molding conditions for lens molding is very important in order to precisely control the surface contours of an optical lens. Therefore this paper presents the application of neural network in suggesting the optimized molding conditions for improving the quality of molded parts based on data of FE Analysis carried out through CAE software, Timon-3D. Suggested model in this paper, which serves to learn from the data of FE Analysis and induce the values for optimized molding conditions. has been implemented for searching the molding conditions without void and with minimized thickness shrinkage at lens center of injection molding optical lens. As the result of this study. we have confirmed that void creation at the inside of lens is primarily determined by mold temperature and thickness shrinkage at center of lens is primarily determined by the parameters such as holding pressure and mold temperature.

FEA for Fabrication Process of PZT Preform Using CIM (CIM을 이용한 PZT 프리폼의 제조공정에 대한 유한요소해석)

  • Shin, Ho-Yong;Kim, Jong-Ho;Jang, Jong-Soo;Baek, Seung-Min;Im, Jong-In
    • Journal of the Korean Ceramic Society
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    • v.46 no.6
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    • pp.700-707
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    • 2009
  • This paper described finite element analysis (FEA) for fabrication processes of PZT perform using ceramic injection molding (CIM). The viscosity and the PVT characteristics of the manufactured PZT feedstock were measured. The filling patterns, pressure and temperature distributions of the preform were analyzed with TIMON 3D packages during CIM process. The geometrical variables such as gate type, location, and base thickness of the preform were considered. Also the fabrication conditions of the preform were optimized during the entire CIM process. Based on the simulated results, the various good perform was easily fabricated with the CIM process.

Verification for transcription of spherical radius and prediction of birefringence in injection molding optical lens (초정밀 광학렌즈의 복굴절 예측과 금형 전사성)

  • Ohmori Hitoshi;Kwak Tae Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.6 s.171
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    • pp.55-60
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    • 2005
  • This paper has been focused in developing of plastic lens with ultra-precision and low birefringence ability using by injection molding simulation tools. The simulation tools, $3D-Timon^{TM}\;and\;Asu-Mold^{TM}$ were applied to visualize indirectly the flow pattern of melted polymer enter the mould and the simulation results are verified as compared with the experimental results. Birefringence and polarized light generated in injection molding process was also calculated for each injection conditions and compared with .the pictures of experimented optical lens go through the polarized light plates device. A spherical radius of plastic optical lens transcribed from profile of mould core surface was measured to estimate the geometrical accuracy fer the each injection conditions. It is confirmed that the simulation results about flow pattern and polarized light area coincided in experimental results. It is known that increasing in thickness shrinkage at center of lens, the spherical radius is larger from comparing the graph measured spherical radius and the thickness shrinkage at center of lens