• 제목/요약/키워드: 3D Preform

검색결과 43건 처리시간 0.03초

PIM을 이용한 PZT 프리폼의 제조에 대한 연구 (Fabrication Studies for PZT Preform Using PIM)

  • 신호용;김종호;장종수;임종인
    • 한국음향학회지
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    • 제28권8호
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    • pp.796-805
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    • 2009
  • 본 논문에서는 분말사출성형공정 (PIM)을 이용하여 1-3형 압전복합체용 PZT 프리폼 (preform)의 제조에 대한 연구를 수행하였다. PZT 분말을 이용해 제조한 피드스탁 (feedstock)의 점도 및 PVT 특성을 측정하였다. 또한 상용 프로그램인 3D-Timon 프로그램을 이용하여 PIM 제조공정 중 사출 성형체의 충진패턴 온도, 압력분포 및 성형 결함 등을 분석하고, 금형 시스템 및 제조공정을 최적화하였다. 최적화된 PIM 제조공정 조건을 사용하여 PZT rod가 균일하게 분포된 1-3형 압전복합체용 PZT 프리폼을 제조할 수 있었다.

슬러리 가압함침에 의한 3D Mullite 섬유 Preform의 알루미나 입자 충전 (Packing of Alumina Particles in 3D Preform of Mullite Fiber by Slurry Pressure-Infiltration)

  • 심수만
    • 한국세라믹학회지
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    • 제50권6호
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    • pp.528-532
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    • 2013
  • Well-dispersed slurries of submicron-sized alumina powders were pressure-infiltrated in 3D preforms of mullite fibers and the effects of the particle size and infiltration pressure on the particle packing characteristics were investigated. Infiltration without pressure showed that the packing density increased as the particle size decreased due to the reduction of the friction between the particles and the fibers. The infiltrated preforms contained large pores in the large voids between the fiber tows and small pores in the narrow voids between the individual fibers. Pressure infiltration resulted in a packing density of 77% regardless of the particle size or the infiltration pressure(210 ~ 620 kPa). Pressure infiltration shortened the infiltration time and eliminated the large pores in preforms infiltrated with the slurries of smaller particles. The slurry pressure-infiltration process is thus an efficient method for the packing of matrix materials in various preforms.

브레이드 프리폼의 투과율 계수 예측 (Prediction of Permeability for Braided Preform)

  • Youngseok Song;Youn, Jae-Roun
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2003년도 춘계학술발표대회 논문집
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    • pp.184-187
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    • 2003
  • Complete prediction of second order permeability tensor for three dimensional circular braided preform is critical to understand the resin transfer molding process of composites. The permeability can be predicted by considering resin flow through the multi-axial fiber structure. In this study, permeability tensor for a 3-D circular braided preform is calculated by solving a boundary problem of a periodic unit cell. Flow field through the unit cell is obtained by using a 3-D finite volume method (FVM) and Darcy's law is utilized to obtain permeability tensor. Flow analysis for two cases that a fiber tow is regarded as impermeable solid and permeable porous medium is carried out respectively. It is found that the flow within the intra-tow region of the braided preform is negligible if inter-tow porosity is relatively high but the flow through the tow must be considered when the porosity is low. To avoid checkerboard pressure field and improve the efficiency of numerical computation, a new interpolation function for velocity variation is proposed on the basis of analytic solutions. Permeability of the braided preform is measured through a radial flow experiment and compared with the permeability predicted numerically.

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민감도법을 이용한 자유단조 공정의 예비성형체 설계 (Preform Design by the Sensitivity Method)

  • 심현보;노현철;서의권
    • 소성∙가공
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    • 제10권4호
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    • pp.294-301
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    • 2001
  • The sensitivity method has been applied to find perform shape that results in the desired shape after foring. As a 2D example, initial shape of specimen for the cylinder shape without barrelling after forging has been found. The method is then applied to various shapes of 3D free forging and initial shapes of the corresponding specimens after forging have been found successfully The sensitivity method is proven to be an effective and accurate tool for the preform design.

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검사체적 유한요소법을 이용한 다축 브레이드 프리폼의 투과율 계수 예측 (Prediction of Permeability for Multi-axial Braided Preform by Using CVFEM)

  • Y. S. Song;K. Chung;T. J. Kang;J. R. Youn
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.68-70
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    • 2002
  • Prediction of 3-D permeability tensor for multi-axial preform is critical to model and design the manufacturing process of composites by considering resin flow through the multi-axial fiber structure. In this study, the in-plane and transverse permeabilities for braided preform are predicted numerically. The flow analyses are calculated by using 3-D CVFEM(control volume finite element method) for macro-unit cells. To avoid checker-board pressure field and improve the efficiency of numerical computation, a new interpolation function for velocity is proposed on the basis of analytic solutions. Permeability of a braided preform is measured through unidirectional flow experiment and compared with the permeability calculated numerically. Unlike other studies, the current study is based on more realistic unit cell and prediction of permeability is improved.

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조기분만 및 만기분만 산모 모유의 젖당, 단백질, 총지질 함량에 관한 비교 연구 (A Comparative Sudy of the Lactose, Total Nitrogen, Total Lipid Content of Preform and Term Human Breast Milk)

  • 안홍석;배현숙
    • 대한지역사회영양학회지
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    • 제8권4호
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    • pp.584-594
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    • 2003
  • The lactose, total nitrogen and total lipid contents of human breast milk were determined longitudinally after protein and term deliveries. Milk samples were obtained from day 2 to 5, on weeks 1, 2, 4, and 6 after preform (PM : n = 24) and term (TM : n = 22) deliveries. The lactose contents of PM and TM increased from 5.28 g/dl and 5.93 g/dl at days 2 to 5, to 7.95 g/dl,7.87 g/dl at 6 weeks, respectively. The total nitrogen contents of PM and TM decreased significantly during the first 6 weeks after birth (from 374 to 220 mg/dl versus 382 to 220 mg/dl respectively). However the total lipid contents of the PM and TM increased during the same periods. Significant differences in the total lipid contents between the PM and TM were 2.15 versus 3.27 g/dl at 2 weeks, and 3.26 versus 2.52 g/dl at 6 weeks, respectively. The energy intakes of preform infants was 134.8 ㎉/kg/d during the 6 weeks of lactation, which satisfied with energy requirements (85-130 ㎉/kg/d) of the preform infants. (Korean J Community Nutrition 8(4) : 584-594, 2003)

전기장 이론을 이용한 3차원 단조공정에서의 예비형상 설계 (The Optimal Design of Preform in 3-D Forging by using Electric Field Theory)

  • 신현기;이석렬;박철현;양동열
    • 소성∙가공
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    • 제11권2호
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    • pp.165-170
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    • 2002
  • The preform design of forging processes plays a key role in improving product qualities, such as defect prevention, dimensional accuracy and mechanical strengths. In the industry, preforms are generally designed by the iterative trial-and-error approach, but it results in significant tooling cost and time. It is thus necessary to minimize lead-time and human intervention through an effective preform design method. In this paper, the equi-potential lines designed in the electric field are introduced to find the preform shape, and then the optimization process is used to choose the equi-potential lines that will keep the die wear to a minimum Because, in the forging process, the die wear is a function of various important factors, such as forming stress and strain, microstructure and mechanical properties of a Product.

3 차원 프린팅 기술의 열간 체적 성형 공정 적용에 관한 기초 연구 - 예비형상 설계 예 및 열간 금형강으로 적층된 표면 특성 분석 (A Preliminary Study on the Application of Three-Dimensional (3D) Printing Technologies to Hot Bulk Forming Processes - Example of Preform Design and Investigation of Hot-working Tool Steel Deposited Surface)

  • 안동규;김세훈;이호진
    • 한국정밀공학회지
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    • 제31권12호
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    • pp.1093-1100
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    • 2014
  • The goal of this paper is to investigate preliminary the applicability of 3D printing technologies for the development of the hot bulk forming process and die. 3D printing technology based on the plastic material was applied to the preform design of the hot forging process. Plastic hot forging dies were fabricated by Polyjet process for the physical simulation of the workpiece deformation. The feasibility of application of Laser-aided Direct Metal Rapid Tooling (DMT) process to the fabrication of the hot bulk metal forming die was investigated. The SKD61 hot-working tool steel was deposited on the heat treated SKD61 using the DMT process. Fundamental characteristics of SKD 61 hot-working tool steel deposited specimen were examined via hardness and wear experiments as well as the observation of the morphology. Using the results of the examination of fundamental characteristics, the applicability of the DMT process to manufacture hot bulk forming die was discussed.

3D Weaving Process : Development of Near Net Shape Preforms and Verification of Mechanical Properties

  • Klapper, Vinzenz;Jo, Kwang-Hoon;Byun, Joon-Hyung;Song, Jung-Il;Joe, Chee-Ryong
    • Composites Research
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    • 제34권2호
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    • pp.96-100
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    • 2021
  • The lightweight industry continuously demands reliable near-net-shape fabrication where the preform just out-of-machine is close to the final shape. In this study, different half-finished preforms are made π-beams. Then the preforms are unfolded to make a 3D shape with integrated structure of fibers, providing easier handling in the further processing of composites. Several 3D textile preforms are made using weaving technique and are examined after resin infusion for mechanical properties such as inter-laminar shear strength, compressive strength and tensile strength. Considering that the time and labor are important parameters in modern production, 3D weaving technique reduces the manufacturing steps and therefore the costs, such as hand-lay up of textile layers, cutting, and converting into preform shape. Hence this 3D weaving technique offers many possibilities for new applications with efficient composite production.

3차원 브레이드 유리섬유/에폭시 복합재료의 열전도도 예측에 관한 연구 (Prediction of Thermal conductivities of 3-D braided glass/epoxy composites using a thermal-electrical analogy)

  • 정혁진;강태진;윤재륜
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.52-55
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    • 2002
  • This paper examines the effective thermal conductivity of 3-D braided glass/epoxy composites. 3-D braided composites have a number of advantage over conventional laminate composites, including through-thickness reinforcement, and high damage tolerance and processability. The thermal properties of composites depend primarily on the microstructure of the braided preform and properties of constituent materials. A thermal resistance network model based on structure of the braided preform is proposed by using thermal-electrical analogy. In order to affirm the applicability theses solutions, thermal conductivities of 3-D braided glass/epoxy composites are measured

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