• 제목/요약/키워드: 3D Finite Element Analysis (FEA)

검색결과 172건 처리시간 0.033초

Strain-based plastic instability acceptance criteria for ferritic steel safety class 1 nuclear components under level D service loads

  • Kim, Ji-Su;Lee, Han-Sang;Kim, Jong-Sung;Kim, Yun-Jae;Kim, Jin-Won
    • Nuclear Engineering and Technology
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    • 제47권3호
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    • pp.340-350
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    • 2015
  • This paper proposes strain-based acceptance criteria for assessing plastic instability of the safety class 1 nuclear components made of ferritic steel during level D service loads. The strain-based criteria were proposed with two approaches: (1) a section average approach and (2) a critical location approach. Both approaches were based on the damage initiation point corresponding to the maximum load-carrying capability point instead of the fracture point via tensile tests and finite element analysis (FEA) for the notched specimen under uni-axial tensile loading. The two proposed criteria were reviewed from the viewpoint of design practice and philosophy to select a more appropriate criterion. As a result of the review, it was found that the section average approach is more appropriate than the critical location approach from the viewpoint of design practice and philosophy. Finally, the criterion based on the section average approach was applied to a simplified reactor pressure vessel (RPV) outlet nozzle subject to SSE loads. The application shows that the strain-based acceptance criteria can consider cumulative damages caused by the sequential loads unlike the stress-based acceptance criteria and can reduce the overconservatism of the stress-based acceptance criteria, which often occurs for level D service loads.

전기자동차 배터리 모듈 커버의 3D 프린팅 제작을 위한 GF/PC 복합소재 필라멘트 설계와 3D 프린팅 공정 및 구조 최적화 (GF/PC Composite Filament Design & Optimization of 3D Printing Process and Structure for Manufacturing 3D Printed Electric Vehicle Battery Module Cover)

  • 유정욱;이진우;김승현;김윤철;서종환
    • Composites Research
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    • 제34권4호
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    • pp.241-248
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    • 2021
  • 전기자동차 시장이 성장함에 따라 배터리 효율을 증가시키기 위해 차량 경량화 이슈가 대두되고 있다. 이에 전기자동차 배터리 모듈을 보호하는 배터리 모듈 커버를 기존 알루미늄 소재에서 알루미늄 대비 절반 수준의 무게를 가지는 고강도/고내열성 고분자 복합소재로 대체하고자 한다. 또한 복잡한 형상에 대한 제약이 없고, 다품종 소량생산에 유리한 3D 프린팅 기술을 접목하여 기술 변화가 빠른 초기 전기자동차 시장에 대응하고자 한다. 복합소재 역학에 기반하여 압출기를 통해 가공한 단섬유 GF(glass fiber)/PC(polycarbonate) 복합소재 내 유리섬유의 임계길이(critical length)가 453.87 ㎛임을 도출하였고, 사이드 피딩(side feeding) 방식의 가공법을 택함으로써 기존 365.87 ㎛이었던 잔류섬유길이를 향상시킴과 동시에 분산성을 향상시켰다. 이에 30 wt%의 GF가 함유된 GF/PC 복합소재로 인장강도(tensile strength) 135 MPa, 탄성계수(Young's modulus) 7.8 MPa의 최적의 물성을 구현하였다. 또한 3D 프린팅 필라멘트가 상용 필라멘트 규격인 두께 1.75 mm, 표준편차 0.05 mm를 만족하기 위해서 필라멘트 압출 조건(온도, 압출속도)을 최적화하였다. 제작된 필라멘트를 통해 기공률을 최소화하며 강도를 최대화하고, 동시에 생산성 향상을 위해 프린팅 속도를 최대화하는 다중 최적화 문제를 통해 3D 프린팅 공정조건(온도, 프린팅 속도)을 최적화하였고, 이로써 기존 상용화 되어있는 동일 소재 필라멘트 대비 인장강도 11%, 탄성계수 56%가 향상된 결과를 얻었으며, 출력물의 후처리(post-process)를 통해 후처리 전 대비 인장강도 5%, 탄성계수 18%를 추가로 향상시켰다. 끝으로 유한요소해석(finite element analysis, FEA) 기법을 활용하여 전기자동차 배터리 모듈 커버의 시험 규격(ISO-12405)의 Mechanical Shock test의 기준을 만족하도록 배터리 모듈 커버의 구조를 최적화하였고, 이로써 배터리 커버 시험규격을 만족하면서 동시에 알루미늄을 사용했을 때 대비 37%의 경량화를 달성하였다. 해당 연구 결과 및 연구 방법을 활용하여 향후 다양한 분야에 고분자 복합소재 3D 프린팅 기술이 활용될 수 있을 것으로 기대된다.

상악 제1 및 제2소구치의 발치공간 폐쇄기전에 대한 3차원 유한요소 해석의 비교 연구 (Comparison of finite element analysis of the closing patterns between first and second premolar extraction spaces)

  • 고신애;임원희;박선형;전윤식
    • 대한치과교정학회지
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    • 제37권6호
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    • pp.407-420
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    • 2007
  • 교정 치료에서 발치공간 폐쇄는 치열을 이루는 모든 치아의 연속적인 이동으로 이루어지므로 그 기전은 복잡하다. 특히 전치부 치축을 적절히 유지하면서 구치부 고정원을 조절하는 과정은 정교함을 요하기 때문에 입체적 분석을 통한 치아이동 양상에 대한 이해가 필요하다. 지금까지의 유한요소 분석은 초기 응력분포를 관찰하여 치아 이동양상을 예측해 보는데 그쳤지만 이러한 양상만으로 정확한 치아이동 결과를 추정하는 데에는 한계가 있었다. 따라서 본 연구에서는 3차원 유한요소 모델을 이용하여 상악 제1소구치 및 제2소구치 발치공간 폐쇄 시 전치부와 구치부의 입체적인 이동 양상을 단계별로 비교하여 그 기전을 규명하고자 하였다. 자연치의 크기 및 형태를 갖는 상악 치아들과 브라켓, 교정용 호선 및 치조골부를 3차원 레이저 스캐너로 스캐닝한 후 사면체 요소의 유한요소 모델을 제작하였다 $0.017"{\times}0.025"$ 스테인레스 강 호선에 제작된 bull 루프 후방에 $10^{\circ}$ gable bend를 부여하고 한 번에 2 mm씩 12회 활성화시켜 발치공간을 폐쇄시켰다. 그 결과 제1소구치를 발치한 경우 제2소구치 발치에 비해 전치부의 후방 이동량이 많았으며 구치부의 전방 이동량은 더 적게 나타났다. 전치부에서는 제f, 2소구치 발치 모두 비슷한 미약한 정출을 동반하였고 치축의 변화량은 제1소구치 발치에서 더 크게 나타났다. 또한 제2소구치 발치 시 고정원의 협측 이동량이 더 크게 나타났다

고온초전도 동기 전동기 (High Temperature Superconducting Synchronous Motor)

  • 조영식;흥정표;권영길;류강식
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2001년도 하계학술대회 논문집 B
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    • pp.574-576
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    • 2001
  • This paper deals with High Temperature Superconducting (HTS) Motor, which have two characteristics: the HTS magnet with iron plates as field coil, and the solid nitrogen $(SN_2)$ as a cryogen. The HTS magnet has iron plates to achieve the maximum current-carrying capacity and the simple shape that can easily be wound and jointed. The HTS magnet with iron plates, magnet optimized current distribution, and initial magnet are presented through 3 Dimensional Finite Element Analysis (3D FEA), manufacturing and testing these magnets. And, it is employed $SN_2$ for keep the operating temperature of HTS synchronous motor. To make the liquid nitrogen $(LN_2)$ of $SN_2$, Gas helium (GHe) passes into the heat exchanger and cools its own temperature. Two types of heat exchangers are designed and manufactured to make the $SN_2$, and each of the temperature characteristics is compared.

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독립형 LNG 화물창의 공학적 결함 평가 (Engineering Critical Assessement for an Independent Type-B LNG Cargo Tank)

  • 서재훈;박규식;차인환;정준모
    • 대한조선학회논문집
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    • 제60권4호
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    • pp.213-221
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    • 2023
  • The demand for Liquefied Natural Gas (LNG) carriers and LNG-fueled ships has significantly increased in recent years due to the sulfur-oxide emission regulations by the International Maritime Organization (IMO). The main goal of this paper is to introduce the process for the Engineering Critical Assessment (ECA) of IMO independent type-B cargo tanks made from 9% nickel alloy. A methodology proposed by the British Standard was used to conduct ECA for any structure with initial flaws. Based on this standard, a Matlab code was developed to perform ECA. Coarse mesh Finite Element Analysis (FEA) was performed on an independent type-B LNG cargo tank with a capacity of 15,000 m3. The location with the highest development of maximum principal stress was identified at the bottom of the cargo tank. Fine mesh FEA was performed to obtain the stress range required for ECA. The dynamic cargo tank loads used for FEA were determined using some ship rules presented by Det Norske Veritas. As a result of performing a 20-year long-term crack propagation analysis with a semi-elliptical surface crack, the fracture-to-yield ratio exceeded the Fracture Assessment Line (FAL) and some structural reinforcement was necessary. Performing a 15-day short-term crack propagation analysis, the fracture-to-yield ratio remained within the FAL, and no significant LNG leaks were expected. This paper is believed to provide a guide for performing ECA of LNG cargo tanks in the future by providing the basic theory and application sample necessary to perform ECA.

다중충돌 피닝잔류응력 평가를 위한 소성숏이 포함된 3차원 유한요소해석 모델 (A 3D FEA Model with Plastic Shots for Evaluation of Peening Residual Stress due to Multi-Impacts)

  • 김태형;이형일
    • 대한기계학회논문집A
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    • 제32권8호
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    • pp.642-653
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    • 2008
  • In this paper, we propose a 3-D finite element (FE) analysis model with combined physical behavior and kinematical impact factors for evaluation of residual stress in multi-impact shot peening. The FE model considers both physical behavior of material and characteristics of kinematical impact. The physical parameters include elastic-plastic FE modeling of shot ball, material damping coefficient, dynamic friction coefficient. The kinematical parameters include impact velocity and diameter of shot ball. Multi-impact FE model consists of 3-D symmetry-cell. We can describe a certain repeated area of peened specimen under equibiaxial residual stress by the cell. With the cell model, we investigate the FE peening coverage, dependency on the impact sequence, effect of repeated cycle. The proposed FE model provides converged and unique solution of surface stress, maximum compressive residual stress and deformation depth at four impact positions. Further, in contrast to the rigid and elastic shots, plastically deformable shot produces residual stresses closer to experimental solutions by X-ray diffraction. Consequently, it is confirmed that the FE model with peening factors and plastic shot is valid for multi-shot peening analyses.

최적설계기법을 이용한 완전도재 가공의치의 연결부 형태 보강 (THE OPTIMAL DESIGN OF CONNECTORS IN ALL CERAMIC FIXED PARTIAL DENTURES MANUFACTURED FROM ALUMINA TAPE)

  • 오남식;김한성;이명현;이근우
    • 대한치과보철학회지
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    • 제42권2호
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    • pp.125-132
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    • 2004
  • Statements of problem: All ceramic fixed partial denture cores can be made by the slip casting method and the advanced alumina tape method. The fracture resistance of these core connector areas is relatively low. Purpose: The purpose of this study is to standardize the appropriate volumetric figure and location of the connectors in the alumina core fabricated in alumina tape to be used in fixed partial dentures by way of topology optimization. Material and method: A maxillary anterior three-unit bridge alumina core with teeth form and surrounding periodontal apparatus model was used to ultimately design the most structurally rigid form of the connector. Loadings from a $0^{\circ}$, $45^{\circ}$ and $60^{\circ}$ to the axis of each tooth were applied and analyzed with the 3-D finite element analysis method. Using the results from these experiments, the topology optimization was applied and the optimal reinforcement layout of connector was obtained and the detail shape in the fixed partial denture core was designed. Results: The modified prosthesis with the form of a bulk in the lower lingual surface of the connector in the event, reduced the stress concentration up to 20% in the 3-D FEA. Conclusion: The formation of a bulk in the lower lingual connector area of an alumina core for a fixed partial denture decreases the stress to a clinically favorable measure but does not harm the esthetic point of view. This result illustrates the possibility of clinical application of the modified form designed by the topology optimization method.

이중 고정자 구조의 소형풍력터빈용 AFPM 발전기의 코깅토크 저감에 관한 연구 (Study on Cogging Torque Reduction for Small Wind Turbine AFPM Generator of Double Stator Structure)

  • 정태욱;배병덕
    • 조명전기설비학회논문지
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    • 제26권2호
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    • pp.71-77
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    • 2012
  • The cogging torque is important to the cut-in wind speed. And, it causes the acoustic noise and the vibration on the machine. This paper presents a 3D FEA(Finite Element Analysis) to evaluate the effect of magnet skew and stator displacement on cogging torque reduction, for double core AFPM(Axial Flux Permanent Magnet) generator. As a result, the magnet skew and the stator side displacement are proved excellent techniques to reduce the cogging torque.

토크 향상을 위한 마이크로 스테핑 모터의 구조에 관한 연구 (A Study of the Micro Stepping Motor Structure for Torque Improvement)

  • 류세현;권병일;정인성;성하경
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2004년도 추계학술대회 논문집 전기기기 및 에너지변환시스템부문
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    • pp.6-8
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    • 2004
  • Recently, the PM type stepping motor preferred solution for many small electronics position determination devices since it is small in size. Thus, there are glowing demands for permanent magnet(PM) type stepping motor that greater mechanical output, smaller size. This paper deals with a study of the miniaturization of the PM type stepping motor with claw-poles. We introduced the small-sized PM type stopping motor that has new structure and analyzed the magnetic characteristic of it versus general type model using 3-D finite element analysis(FEA).

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축방향 자속 이중 여자 방식의 이중 고정자를 갖는 릴럭턴스 기기의 회전자 설계 (Axial Flux Dual Stator Doubly Fed Reluctance Machine Rotor design)

  • 살만 칼리크;;권병일
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2015년도 제46회 하계학술대회
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    • pp.669-670
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    • 2015
  • In this paper, rotor design modification of a novel proposed machine termed the Axial Flux Doubly Fed Reluctance Machine (AF-BDFRM) is studied. The main potential advantage of AF-BDFRM is that it has larger torque and power density compared to radial flux-BDFRM. However, with the general rotor pole shape, this machine output back EMF has high THD % and high cogging torque. This paper studies the rotor design modification in the proposed AF-BDFRM to reduce the THD % in inducedd back EMF and cogging torque. Also the transient 3D finite element analysis (FEA) optimization of initial design is presented.

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