• Journal of the Korea institute for structural maintenance and inspection
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• v.26 no.4
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• pp.73-80
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• 2022

This study evaluated changes in fluidity and rheological properties over time for 3D printed composite materials, and evaluated compressive strength and splitting tensile strength properties for laminated and molded specimens. The composite material for 3D printing starts to change rapidly after 30 minutes of extrusion, and the viscosity of the material tends to be maintained up to 90 minutes, but it was confirmed that construction within 60 minutes after mixing is effective. The compressive strength of the laminated test specimen showed equivalent or better performance at all ages compared to the molded test specimen. In the stress-strain curve of the laminated specimen, the initial slope was similar to that of the molded specimen, but the descending slope was on average 1.9 times higher than that of the molded specimen, indicating relatively brittle behavior. The splitting tensile strength of the P-V laminated specimen was about 6% lower than that of the molded specimen. It is judged that this is because the interfacial adhesion force against the vertical load is affected by the pattern direction of the laminated test specimen.

• Journal of the Korean Recycled Construction Resources Institute
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• v.6 no.1
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• pp.16-24
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• 2018

In this study, an experiment was conducted to analyze mortar based rheology for 3D printing method application. The tendency of rheological properties due to the change of W/B, binder type, replacement ratio, and super plasticizer which have a great influence on the flow characteristics of concrete was experimentally analyzed. Experiments were carried out by dividing into paste and mortar. In the paste experiment, rheology was analyzed by setting W/B, binder type, replacement ratio, and super plasticizer dosage as main variables. In the mortar experiment, the rheological properties of W/B and sand ratio were analyzed. As a result, as the W/B was increased, the viscosity decreased and the FA ratio to replace FA increased and the viscosity increased. In order to increase the fluidity, substitution of only 5% of SF reduces the shear stress and the viscosity is reduced by about 83%. Mortar rheological evaluation shows that there is a critical section where a large change occurs in the W/B 30 to 40% section. Also, in the same W/B, it is analyzed that there is a critical section where the shear stress increases more than twice in the sand ratio of 50~60%.

• Advances in concrete construction
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• v.9 no.1
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• pp.93-102
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• 2020

In this study, we examined the relationship among the rheological properties, workability, and extrudability in the construction of concrete structures using additive manufacturing. We altered the component materials (binder type, water-binder (W/B) ratio, sand ratio) to assess their effect on the rheological properties experimentally. The results indicated that the W/B and sand ratios had the largest effect on the rheological properties. In particular, when the sand ratio increased, it indicated that adjusting the sand ratio would facilitate control over the rheological properties. Additionally, we compared the rheological properties with the results of a traditional workability evaluation, namely the table flow test. This indicated the possibility of inferring the rheological properties by using traditional methods. Finally, we evaluated extrusion quantity according to table flow. The extrusion rate was 350 g/s for a flow of 210 mm and 170 g/s for a flow of 130 mm, indicating that extrusion rate increased as flow increased; however, we concluded that a flow standard of approximately 140-160 mm is suitable for controlling the actual extrusion quantity and rate.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2022.04a
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• pp.247-248
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• 2022

3D printer-based self-healing capsules have been proposed to heal cracks by enabling various structural designs, repeatable fabrication, and strength analysis of the capsules. The Fusion Deposition Modeling (FDM) method was used to design, analyze, and produce new self-healing capsules that are widely used at low cost. However, PLA extruded from FDM has low interlayer adhesion energy, and thus strength varies depending on the angle of load applied to the laminated layer and the concrete structure, thereby degrading the performance of the self-healing capsule. Therefore, in this paper, the structure of the capsule manufactured by the FDM PLA method has isotropic strength was designed. In addition, the fracture strength in the x, y, and z directions of the load applied through the compression test was analyzed. As a result, it was confirmed that the newly proposed capsule design has an isotropic fracture strength of 1400% in all directions compared to the existing spherical thin-film capsule.

• Journal of the Korea institute for structural maintenance and inspection
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• v.25 no.6
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• pp.193-198
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• 2021

In this study, the rheological characteristics and of 3D printing composite materials and the compressive strength characteristics according to the lamination patterns were evaluated. As a result of rheology test, rapid material change was observed after 60 minutes of extrusion, yielding stress 1.4 times higher than immediately after mixing, and plastic viscosity was 14.94-25.62% lower. The compressive strength of the specimens manufactured in the mold and the laminated specimens were compared, and the lamination pattern of the laminated specimens were 0°, 45°, and 90° as variables. The compressive strength of the mold casting specimen and the laminated specimen from 1 to 28 days of age showed similar performance regardless of the lamination pattern. In particular, at the age of 28 days, the modulus of elasticity, maximum compressive strength, and strain at maximum stress of all specimens were almost the same. In order to analyze the interface of the laminated specimens, X-ray CT analysis of the specimen whose compressive strength were measured was performed. Through CT analysis, it was confirmed that cracks did not occur at the lamination interface, which can be judged that the interface in the laminated specimen behaved in an integrated manner.

• Advances in concrete construction
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• v.10 no.1
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• pp.81-92
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• 2020

Flexural and splitting strength behavior of conventional concrete can significantly be improved by incorporating the fibers in it. A significant number of research studies have been conducted on various types of fibers and their influence on the tensile capacity of concrete. However, as an important property, tensile capacity of fiber reinforced concrete (FRC) is not modelled properly. Therefore, this paper intends to formulate a model based on experiments that show the relationship between the fiber properties such as the aspect ratio (length/diameter), fiber content, compressive strength, flexural strength and splitting strength of FRC. For the purpose of modeling, various FRC mixes only with steel fiber are adopted from the existing research papers. Automated neural network search (ANS) is then developed and used to investigate the effect of input parameters such as fiber content, aspect ratio and compressive strength to the output parameters of flexural and splitting strength of FRC. It is found that the ANS model can be used to predict the flexural and splitting strength of FRC in a sensible precision.

• Journal of the Korea institute for structural maintenance and inspection
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• v.26 no.1
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• pp.67-72
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• 2022

Concrete prevents corrosion of reinforcing bars due to its strong alkalinity. However, in the sea, strong alkali components with a pH of 12 to 13 are eluted, which adversely affects the ecological environment and growth of marine organisms. In this study, the mechanical properties and durability of the low alkali mortar were evaluated for the development of a low alkali mortar for the 3D printed artificial reefs. As a result of evaluation of strength characteristics, the α-35 mixture, which were produced with fly ash, silica fume and α-hemihydrate gypsum, satisfied the strength requirement 27 MPa in terms of compressive strength. As a result of pH measurement, it was found that mixing with alpha-type hemihydrate gypsum resulted in minimizing pH due to the the formation of calcium sulfate instead of calcium hydroxide production. As a result of the chloride ion penetration resistance test, the α-35 mixture exhibited the best performance, 3844C. As a result of measuring the length change over time, the α-35 mixture showed the shrinkage 33.5% less compared to the Plain mix.