• Title/Summary/Keyword: 3D 가공제작

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Study on the Automation of Manufacturing and production Process for Press Die (프레스 금형의 가공 및 제작 공정의 자동화에 관한 연구)

  • Choi, Kye-Kwang;Park, Chan-Kyo
    • Proceedings of the KAIS Fall Conference
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    • 2009.12a
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    • pp.275-278
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    • 2009
  • 프레스 금형의 가공 및 제작 공정의 자동화란 불필요한 반복 작업을 피하여 시간을 절약하고 표준 품질의 가공물을 얻고자 하는 것이다. 자동화의 범위는 3차원 금형설계, 머시닝 센터, 와이어 컷 방전 가공, 도면작업까지를 포함하는 것이다. 자동화 공정이 구축이 완료되면 동일한 품질의 가공품을 얻을 수 있고 가공정보는 3D 카탈로그 및 다이 셋을 기준으로 작업을 한다. 1개의 부품을 금형설계자동화 모듈을 이용하여 3차원으로 금형설계를 완료하고 난후에 동일한 환경에서 프레스 금형의 가공 및 제작을 할 때 이의 공정자동화에 관하여 연구한 것이다.

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Numerical Study on the Super Sonic Phenomenon of Compressed Air according to the Flow Path Conditions (유로조건에 따른 압축공기 초음속 유동 현상의 해석 연구)

  • Kim, Seung Mo;Kim, Moosun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.1
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    • pp.470-476
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    • 2019
  • The braking force for a train is generally provided by compressed air. The pressure valve system that is used to apply appropriate braking forces to trains has a complex flow circuit. It is possible to make a channel shape that can increase the flow efficiency by 3D printing. There are restrictions on the flow shape design when using general machining. Therefore, in this study, the compressed air flow was analyzed in a pressure valve system by comparing flow paths made with conventional manufacturing methods and 3D printing. An analysis was done to examine the curvature magnitude of the flow path, the diameter of the flow path, the magnitude of the inlet and reservoir pressure, and the initial temperature of the compressed air when the flow direction changes. The minimization of pressure loss and the uniformity of the flow characteristics influenced the braking efficiency. The curvilinear flow path made through 3D printing was advantageous for improving the braking efficiency compared to the rectangular shape manufactured by general machining.

Strategies for securing intellectual property of wire arc large 3D printing system (와이어 아크 대형 3D 프린팅 시스템의 지식재산 확보 전략 - S사 사례를 중심으로 전략 수립)

  • Kwon, Young-Il;Jeong, Eui-Seob
    • Proceedings of the Korea Contents Association Conference
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    • 2019.05a
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    • pp.371-372
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    • 2019
  • 금속 3D 프린팅의 응용분야는 자동차, 우주항공, 의료/헬스, 전자기기, 금형 등으로 분류할 수 있다. 최근 들어 선진국을 중심으로 아크 용접기반 금속 3D 프린팅 기술의 연구개발이 활발히 진행되고 있다. 3D 프린팅 기술은 CAD 설계 정보를 이용한 적층 제조방식이기 때문에 내부 형상이 아무리 복잡하여도 제작이 가능하고, 디자인이 변경되더라도 별도의 금형 제작 없이 제작이 가능하다는 장점이 있다. 와이어 아크기반 금속 3D 프린팅 기술은 차세대 생산제조 핵심기술로 발전할 전망이다. 금속 3D 프린터의 기술경쟁력 제고를 위해서 적층패턴, 와이어정밀 송급 및 적층품질 실시간 모니터링 등의 시스템 제어 기술과 대형 금속부품의 고생산성을 위한 적층가공 시스템 기술개발이 진행될 것으로 예상된다. 금속 와이어 아크를 이용한 대형 3D 프린팅 시스템의 지식재산권 확보 전략을 수립하기 위해 대형 3D 프린터 기술, 금속 와이어 3D 프린터 기술, 아크 3D 프린터 기술의 세 가지 분야에 대한 특허동향 분석을 수행하였다.

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Study on die plate design and machining using the 3D CAD/CAM system (3D CAD/CAM을 활용한 다이 플레이트의 설계 및 가공)

  • Chio Kye-Kwang
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.4
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    • pp.550-553
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    • 2006
  • This study used the 3D CAD/CAM system in manufacturing die plates to improve productivity. UG NX 3.0 was used as 3D CAD/CAM software, with the created NC code transmitted to the CNC Milling and Wire Cut Electric Discharge machine. The die plate was then automatically machined.

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Customized Model Manufacturing for Patients with Pelvic Fracture using FDM 3D Printer (FDM 방식의 3D 프린터를 이용한 골반 골절 환자의 맞춤형 모델제작)

  • Oh, Wang-Kyun
    • The Journal of the Korea Contents Association
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    • v.14 no.11
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    • pp.370-377
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    • 2014
  • At present trend 3D Printing technology has been using more efficiently than conventional subtractive manufacturing method in various medical fields, in particular this technology superior in saving production time, cost and process than conventional. Especially in orthopedics, an attractive attention has been paid by adopting this technology because of improving operation, operation accuracy, and reducing the patient's pain. Though 3D printing technology has enormous applications still in some hospitals have not been using due to having the problem of technical utilization of hardware, software & chiefly financial availability and etc. In order to solve these problems by reducing the cost and time, we have used CT images in pre-operative planning by directly making the pelvic fracture model with open source DICOM viewer and STL file conversion program, assembly 3D printer of FDM wire additive manufacturing. After having the customized bone model of six patients who underwent unstable pelvic fracture surgery, we have operated our system in orthopedic section of University Hospital through the clinician. Later, we have received better reviews and comments on utilization availability, results, and precision and now our system considered to be useful in surgical planning.

In vitro evaluation of the wear resistance of provisional resin materials fabricated by different methods (제작방법에 따른 임시 수복용 레진의 마모저항성에 관한 연구)

  • Ahn, Jong-Ju;Huh, Jung-Bo;Choi, Jae-Won
    • The Journal of Korean Academy of Prosthodontics
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    • v.57 no.2
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    • pp.110-117
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    • 2019
  • Purpose: This study was to evaluate the wear resistance of 3D printed, milled, and conventionally cured provisional resin materials. Materials and methods: Four types of resin materials made with different methods were examined: Stereolithography apparatus (SLA) 3D printed resin (S3P), digital light processing (DLP) 3D printed resin (D3P), milled resin (MIL), conventionally self-cured resin (CON). In the 3D printed resin specimens, the build orientation and layer thickness were set to $0^{\circ}$ and $100{\mu}m$, respectively. The specimens were tested in a 2-axis chewing simulator with the steatite as the antagonist under thermocycling condition (5 kg, 30,000 cycles, 0.8 Hz, $5^{\circ}C/55^{\circ}C$). Wear losses of the specimens were calculated using CAD software and scanning electron microscope (SEM) was used to investigate wear surface of the specimens. Statistical significance was determined using One-way ANOVA and Dunnett T3 analysis (${\alpha}=.05$). Results: Wear losses of the S3P, D3P, and MIL groups significantly smaller than those of the CON group (P < .05). There was no significant difference among S3P, D3P, and MIL group (P > .05). In the SEM observations, in the S3P and D3P groups, vertical cracks were observed in the sliding direction of the antagonist. In the MIL group, there was an overall uniform wear surface, whereas in the CON group, a distinct wear track and numerous bubbles were observed. Conclusion: Within the limits of this study, provisional resin materials made with 3D printing show adequate wear resistance for applications in dentistry.

Tunable fiber interference filter for sensors and communication system (파장가변 광섬유 간섭형 필터 연구개발)

  • 예윤해;윤지옥;이성필
    • Korean Journal of Optics and Photonics
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    • v.9 no.3
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    • pp.151-155
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    • 1998
  • A new Fabry-Perot tunable filter has been built with simple construction, which does not require any additional aligning and/or beam-confining components for the reduction of the diffraction loss. For this feature, one of the two fibers for the filter is processed to have a concave mirror whose curvature is the same as that of the wavefront of the Gaussian beam from the first fiber. After high reflection coatings, the two fibers are aligned to result in an FP filter whose bandwidth, free spectral range, and insertion loss is 1.47nm, 52nm, 5.6dB respectively.

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Fabrication of complete denture using 3D printing: a case report (3D 프린팅을 이용한 양악 총의치 제작 증례)

  • Lee, Eunsu;Park, Chan;Yun, Kwidug;Lim, Hyun-Pil;Park, Sangwon
    • The Journal of Korean Academy of Prosthodontics
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    • v.60 no.2
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    • pp.202-210
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    • 2022
  • Recently with the advance in digital dentistry, the fabrication of dentures using computer-aided design and computer-aided manufacturing (CAD-CAM) is on the rise. The denture designed through a CAD software can be produced in a 3-dimensional manufacturing process. This process includes a subtractive processing method such as milling and an additive processing method such as 3D printing and in which it can be applied efficiently in more complex structures. In this case, complete dentures were fabricated using Stereolithography (SLA)-based 3D printing to shorten the production time and interval of visits in patient with physical disabilities due to cerebral infarction. For definitive impression, the existing interim denture was digitally replicated and used as an individual tray. The definitive impression obtained with polyvinyl siloxane impression material was including information about the inclination and length of the maxillary anterior teeth, vertical dimension, and centric relation. In addition, facial scan data with interim denture was obtained so that it can be used as a reference in determination of the occlusal plane and in arrangement of artificial teeth during laboratory work. Artificial teeth were arranged through a CAD program, and a gingival festooning was performed. The definitive dentures were printed by SLA-based 3D printer using a FDA-approved liquid photocurable resin. The denture showed adequate retention, support, and stability, and results were satisfied functionally and aesthetically.

A Study on the Indirect Copy of Dancheong Patterns Using Three-dimensional Scanning (3차원 스캐닝을 활용한 단청문양의 간접전사 연구)

  • An, Ji Eun;Choi, Chan Ho;Kim, Sung June;Yoon, Man Young
    • Journal of Conservation Science
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    • v.34 no.6
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    • pp.471-479
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    • 2018
  • Seonunsa Temple is a site of Dancheong cultural significance in Daewoongjeon. Three-dimensional (3D) scanning can be used to create a simulation in 1:1 ratio without touching the Dancheong patterns directly. The traditional method of recreating Dancheong was paining with tracing paper using a fix pin. However, manual direct copy processes can cause and damage to the objects. This study shows the results of a simulation of a tranditional Dancheong patterns as an alternative; the simulation was able to reduce dimensional errors and prevent damage by using 3D scanning. As a result, objective and precise proportions of the simulation were acquired. The 3D scanning method may be applied for work such as the replication and restoration of the drawing, 3D fabrication of the original data, and printing of the additional drawing. In addition, with the production of 3D materials, a virtual museum is possible.

Fabrication of 3D Bioceramic Scaffolds using Laser Sintering Deposition System and Design of Experiment (레이저 소결 적층 시스템과 실험 계획법을 이용한 3차원 바이오 세라믹 인공지지체의 제작)

  • Lee, Chang-Hee;Sa, Min-Woo;Kim, Jong Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.12
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    • pp.59-66
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    • 2019
  • In this study, we developed a novel laser sintering deposition system (LSDS) based on solid free-form fabrication (SFF) technology as it has the potential to fabricate complex geometries with controllable architecture for bone tissue engineering applications. The 3D biphasic calcium phosphate (BCP) scaffolds were fabricated with a pore size of 800㎛, a line width and height of 1000㎛, and an overall size of 8.2×8.2×8.0 mm3 according to the design of experiment (DOE) results. Additionally, an optimized manufacturing process using response surface analysis was established to fabricate 3D BCP scaffolds. The fabricated 3D BCP scaffolds were sintered at 950℃, 1050℃, 1150℃, and 1250℃ according to sintering processes with a furnace. As the sintering temperature increased, the porosity increased. Through the compressive strength test, the 3D BCP scaffolds sintered at 1050℃ presented good results of about 0.76 MPa. These results suggest that fabrication methods for 3D bioceramic scaffolds using LSDS may meet the basic requirements for bone tissue engineering.